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Casting Simulation Jobs (NOW HIRING)

Ametek

Casting Engineer

Woodstock, NY · On-site

Experience with casting simulation software such as MAGMASOFT, Flow-3D Cast, ProCAST, or equivalent. * Knowledge of Lean Manufacturing, Six Sigma, and continuous improvement methodologies.

ME Elecmetal

Metal Foundry Engineer

Tempe, AZ · On-site

$100K - $130K/yr

You will evaluate customer drawings and 3D models, develop foundry-friendly designs, support casting simulations, troubleshoot casting defects, and help improve processes from quotation through ...

ME Global

Metal Foundry Engineer

Tempe, AZ

$100K - $130K/yr

You will evaluate customer drawings and 3D models, develop foundry-friendly designs, support casting simulations, troubleshoot casting defects, and help improve processes from quotation through ...

Net2Source (N2S)

Foundry Tooling Engineer

Hodges, SC · On-site

RFQ tooling, Design New Pattern Tooling, resolve casting issues, Re-gate, Simulate, all other tasks as needed. Interaction with team: • Interact with managers on directions and priorities of ...

SPACE EXPLORATION TECHNOLOGIES CORP

$125 - $195/hr

... simulation ... Experience with casting or solidification is not required--just a desire to learn, collaborate, and ...

Posted today

Eck Industries, Inc.

Simulation Engineer

Manitowoc, WI · On-site

Join the team at Eck Industries, a leader in aluminum casting and innovation for over 75 years. We're looking for a Simulation Engineer who will develop casting gating and run Magmasoft simulation ...

SpaceX

Software Engineer, Simulation

Hawthorne, CA · On-site

$145K - $195K/yr

SOFTWARE ENGINEER, SIMULATION As a software engineer on the NDE & Materials Software team, you will ... Experience with casting or solidification is not required-just a desire to learn, collaborate, and ...

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$39K

$123.4K

$190.5K

How much do casting simulation jobs pay per year?

As of Aug 21, 2026, the average yearly pay for casting simulation in the United States is $123,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $146,500.00 per year, depending on experience, location, and employer.

What is a casting simulation?

A Casting Simulation job involves using specialized software to model and analyze metal casting processes before actual production. Engineers in this role simulate mold filling, solidification, and defect prediction to optimize design, reduce waste, and improve casting quality. They work closely with foundries, design teams, and manufacturing engineers to ensure efficient and cost-effective casting processes. This role requires expertise in metallurgy, fluid dynamics, and simulation tools like MAGMASOFT, ProCAST, or FLOW-3D.

What does a casting simulation professional do?

Professionals in Casting Simulation typically spend their days preparing digital models of casting components, setting up simulations using advanced software, and analyzing results to predict and prevent defects. They regularly collaborate with design engineers, foundry personnel, and quality teams to recommend process improvements and validate simulation outcomes through physical trials. The role often involves troubleshooting manufacturing challenges, maintaining detailed documentation, and participating in continuous learning to stay current with emerging simulation techniques. This environment fosters a strong balance of technical analysis and cross-departmental teamwork.

What are the key skills and qualifications needed to thrive in casting simulation?

To thrive in a Casting Simulation role, you need a solid background in metallurgical engineering or materials science, with a deep understanding of manufacturing processes and simulation methodologies. Expertise in specialized software such as MAGMASOFT, ProCAST, or Autodesk Simulation, along with experience interpreting simulation results, is essential. Strong problem-solving abilities, attention to detail, and effective communication skills are key soft skills for success in this position. These competencies enable accurate process optimization, effective teamwork, and high-quality results in complex casting projects.

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What are the most commonly searched types of Casting Simulation jobs?

The most popular types of Casting Simulation jobs are:

What states have the most Casting Simulation jobs?

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Casting Simulation jobs near you
Infographic showing various Casting Simulation job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 84% Full Time, 13% Part Time, and 2% Contract. Highlights an 84% Physical, 4% Hybrid, and 12% Remote job distribution, with an average salary of $123,399 per year, or $59.3 per hour.

Casting Engineer

Ametek

Woodstock, NY • On-site

Full-time

Re-posted 7 days ago

AMETEK rating

7.5

Company rating: 7.5 out of 10

Based on 45 frontline employees who took The Breakroom Quiz

92nd of 159 rated electronics manufacturers

Job description

The Casting Engineer is responsible for developing, optimizing, and supporting die casting manufacturing processes to ensure safe, efficient, and cost-effective production of high-quality cast components. This role works closely with design engineering, quality, maintenance, and production teams to drive continuous improvement, resolve manufacturing issues, and support new product launches. The ideal candidate possesses strong technical expertise in aluminum die casting processes, tooling design, process control, and manufacturing excellence.
Key Responsibilities
  • Develop, implement, and optimize die casting processes to meet quality, productivity, and cost objectives.
  • Support new product introduction (NPI) activities, including process development, trial runs, and production launch readiness.
  • Collaborate with tooling suppliers and internal teams on die design, modifications, and maintenance strategies.
  • Analyze casting defects such as porosity, blisters, soldering, flash, and shrinkage, and implement corrective actions.
  • Establish and maintain process parameters and documentation.
  • Conduct root cause analysis and lead problem-solving activities using tools such as 8D, Fishbone, 5 Why, and FMEA.
  • Monitor and improve Overall Equipment Effectiveness (OEE), scrap rates, cycle times, and process capability.
  • Support preventive and predictive maintenance programs for die casting equipment and tooling.
  • Assist in evaluating and implementing automation solutions, robotics, and process monitoring technologies.
  • Participate in capital equipment selection, installation, commissioning, and validation activities.
  • Lead continuous improvement initiatives focused on safety, quality, delivery, and cost.
  • Support environmental, health, and safety programs while ensuring compliance with company and regulatory requirements.
  • Provide technical guidance and training to production personnel, technicians, and maintenance teams.

Required Qualifications
  • Bachelor's degree in Mechanical Engineering, Metallurgical Engineering, or related technical field.
  • Minimum 2 years of experience in die casting manufacturing engineering.
  • Experience with aluminum die casting processes.
  • Strong understanding of die casting tooling, gating systems, venting, thermal management, and process optimization.
  • Knowledge of casting defect analysis and metallurgical principles.
  • Experience with statistical process control (SPC) and process capability analysis.
  • Proficiency with CAD software (SolidWorks preferred).
  • Strong problem-solving, analytical, and project management skills.
  • Excellent communication and cross-functional collaboration abilities.

Preferred Qualifications
  • 5+ years of die casting engineering experience in an aerospace manufacturing environment.
  • Experience with casting simulation software such as MAGMASOFT, Flow-3D Cast, ProCAST, or equivalent.
  • Knowledge of Lean Manufacturing, Six Sigma, and continuous improvement methodologies.
  • Experience with robotics, automation, and Industry 4.0 technologies.
  • Demonstrated ability and willingness to use AI tools to improve productivity, decision-making, work quality, and to reduce costs. The successful candidate must be able to identify appropriate AI use cases and critically evaluate AI-generated outputs.

Physical Requirements
  • Ability to work in a manufacturing environment with exposure to heat, noise, and industrial equipment.
  • Ability to stand, walk, and move throughout the facility for extended periods.
  • Ability to lift up to 25 pounds occasionally.
  • Occasional travel to suppliers or customers as required.

Due to the nature of Rotron's programs and products, applicants must have the legal right to work in the US and additionally must be legally authorized to access export-controlled information and source code.
Compensation
Employee Type: Salaried
Currency: USD
Salary Minimum: 90,000
Salary Maximum: 100,000
Incentive: No
Disclaimer: Where a specific pay range is noted, it is a good faith estimate at the time of this posting. The actual salary offered will be based on experience, skills, qualifications, market / business considerations, and geographic location.
For more information on AMETEK's competitive benefits, please click here.
AMETEK, Inc. is a leading global provider of industrial technology solutions serving a diverse set of attractive niche markets with annual sales over $7.5 billion.
AMETEK is committed to making a safer, sustainable, and more productive world a reality. We use differentiated technology solutions to solve our customers' most complex challenges. We employ 22,000 colleagues, in 35 countries, that are grounded by our core values: Ethics and Integrity, Respect for the Individual, Inclusion, Teamwork, and Social Responsibility. AMETEK is a component of the S&P 500. Visit https://www.ametek.com/careers for more information.
We are an Equal Opportunity Employer and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity, status as a veteran, and basis of disability or any other federal, state or local protected class. Individuals who need a reasonable accommodation because of a disability for any part of the employment process should call 1 (866) 263-8359.

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