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Casting Simulation Jobs (NOW HIRING)

ME Global

Metal Foundry Engineer

Tempe, AZ · On-site

$100K - $130K/yr

You will evaluate customer drawings and 3D models, develop foundry-friendly designs, support casting simulations, troubleshoot casting defects, and help improve processes from quotation through ...

mlp

Design Engineer

Mankato, MN · On-site

$80K - $87K/yr

Simulate and Optimize: You will perform casting simulations using MAGMA. * Support and Collaborate: You'll assist with the quoting process, coordinate new job startups, and lead yield improvement ...

mlp

Design Engineer

Mankato, MN

$80K - $87K/yr

Simulate and Optimize: You will perform casting simulations using MAGMA. * Support and Collaborate: You'll assist with the quoting process, coordinate new job startups, and lead yield improvement ...

Orion Castings

Tooling Engineer

Grafton, WI · On-site

Knowledge of casting simulation, vacuum die casting, CNC/EDM processes, and die coatings is a plus. Success Measures * Improved die life and tooling reliability * Reduced tooling downtime and ...

New

ME Elecmetal

Metal Foundry Engineer

Tempe, AZ · On-site

$100K - $130K/yr

You will evaluate customer drawings and 3D models, develop foundry-friendly designs, support casting simulations, troubleshoot casting defects, and help improve processes from quotation through ...

mlp

Design Engineer

Mankato, MN · On-site

$80K - $87K/yr

Simulate and Optimize: You will perform casting simulations using MAGMA. * Support and Collaborate: You'll assist with the quoting process, coordinate new job startups, and lead yield improvement ...

SPACE EXPLORATION TECHNOLOGIES CORP

... simulation ... Experience with casting or solidification is not required--just a desire to learn, collaborate, and ...

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Casting Simulation information

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$39K

$123.4K

$190.5K

How much do casting simulation jobs pay per year?

As of Sep 12, 2026, the average yearly pay for casting simulation in the United States is $123,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $146,500.00 per year, depending on experience, location, and employer.

What is a casting simulation?

A Casting Simulation job involves using specialized software to model and analyze metal casting processes before actual production. Engineers in this role simulate mold filling, solidification, and defect prediction to optimize design, reduce waste, and improve casting quality. They work closely with foundries, design teams, and manufacturing engineers to ensure efficient and cost-effective casting processes. This role requires expertise in metallurgy, fluid dynamics, and simulation tools like MAGMASOFT, ProCAST, or FLOW-3D.

What does a casting simulation professional do?

Professionals in Casting Simulation typically spend their days preparing digital models of casting components, setting up simulations using advanced software, and analyzing results to predict and prevent defects. They regularly collaborate with design engineers, foundry personnel, and quality teams to recommend process improvements and validate simulation outcomes through physical trials. The role often involves troubleshooting manufacturing challenges, maintaining detailed documentation, and participating in continuous learning to stay current with emerging simulation techniques. This environment fosters a strong balance of technical analysis and cross-departmental teamwork.

What are the key skills and qualifications needed to thrive in casting simulation?

To thrive in a Casting Simulation role, you need a solid background in metallurgical engineering or materials science, with a deep understanding of manufacturing processes and simulation methodologies. Expertise in specialized software such as MAGMASOFT, ProCAST, or Autodesk Simulation, along with experience interpreting simulation results, is essential. Strong problem-solving abilities, attention to detail, and effective communication skills are key soft skills for success in this position. These competencies enable accurate process optimization, effective teamwork, and high-quality results in complex casting projects.

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What are the most commonly searched types of Casting Simulation jobs?

The most popular types of Casting Simulation jobs are:

What states have the most Casting Simulation jobs?

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Casting Simulation jobs near you
Infographic showing various Casting Simulation job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 86% Full Time, 11% Part Time, and 2% Contract. Highlights an 77% Physical, 3% Hybrid, and 20% Remote job distribution, with an average salary of $123,399 per year, or $59.3 per hour.

Senior Foundry Tooling Design Engineer

Hodges, SC • On-site

Diversified Services Network, Inc.
IT Services • 11 - 50 employees
Learn more about Diversified Services Network, Inc.external

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 8 days ago

Job description

Diversified Services Network, Inc. is seeking a Sr. Design Engineer to join our team onsite in our Hodges, SC facility! We offer full benefits, PTO, 401k, and more! If you're looking to grow your career in engineering within a stable and extremely reputable Fortune 100 organization - let's talk!
Design foundry tooling in Creo software using standards in place and best practices for No-bake molding process with the objective to improve quality and reduce lead time on tooling construction
Job Responsibilities:
  • RFQ tooling, Design New Pattern Tooling, resolve casting issues, Re-gate, Simulate, all other tasks as needed.
  • Foundry Engineer Experience- Tools Quotation, Casting Scrap defects analysis & resolution, Foundry process knowledge, no-bake process, cold box process
  • Foundry tooling Design Experience- Pattern and core boxes, Complex modeling, intuitive knowledge of P/L, offsets, clearances, layout in tool build, no-bake process, cold box process
  • Creo modeling and flow simulation analysis using SolidCast

Requirements
Education Requirements:
  • Associate's OR Bachelor's degree with 5 years' relevant experience.

Technical Skills Required:
  • Strong CAD skills (Creo prefers).
  • Machining print reading and geometric tolerance understanding
  • Casting simulation experiences (SolidCast prefers)

(Desired)
  • CNC milling knowledge

Soft Skills:
  • Able to work with and direct suppliers on Tooling Build Projects
  • Communicate and work well with all levels of the facility.

Benefits
  • 401(k)
  • Dental insurance
  • Vision Insurance
  • Disability insurance
  • Employee assistance program
  • Health insurance
  • Health savings account
  • Life insurance
  • Paid time off
  • Paid Holidays

Please follow the link to our website for a list of job openings in Engineering, IT, Project Management, and more! https://www.dsnworldwide.com
Salary expectations: 90,000-102,000 per annual

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