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Full Time Casting Simulation Jobs (NOW HIRING)

Purple Hires Inc

Design Engineer 4

Hodges, SC · On-site

Hodges, South Carolina (Onsite) Duration: Full Time About the Role Client is seeking an experienced ... Conduct casting flow simulations using SolidCast to validate tooling designs. * Develop complex 3D ...

General Motors

Die Casting Process Engineer

Bedford, IN · On-site

Training in flow simulations (Magma, Flow 3d) Education: * BS degree (Engineering, Metallurgy) or ... This means the selected candidate is expected to report to a specific location on a full-time basis.

General Motors

Die Casting Process Engineer

Bedford, IN · On-site

Training in flow simulations (Magma, Flow 3d) Education: * BS degree (Engineering, Metallurgy) or ... This means the selected candidate is expected to report to a specific location on a full-time basis.

Orion Talent

Process Engineer

Lebanon, PA · On-site

$70K/yr

Lebanon, PA Employment Type: Full-Time, Exempt About the Role PRL Industries is seeking a Process ... Develop solid models and assist with casting and process simulations * Support routing development ...

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Full Time Casting Simulation information

What is the difference between Full Time Casting Simulation vs Casting Engineer?

AspectFull Time Casting SimulationCasting Engineer
CredentialsEngineering degree, simulation software proficiencyEngineering degree, metallurgy or materials science background
Work EnvironmentDesign labs, computer-based analysisFoundries, manufacturing plants, on-site testing
Industry UsageUsed in casting process development and optimizationOversees casting production, quality control
Search IntentSimulation-focused roles, process modelingProduction, process management roles

Full Time Casting Simulation specialists focus on using software to model and optimize casting processes, often working in design and analysis environments. Casting Engineers oversee the actual casting production, ensuring quality and process efficiency on-site. Both roles require engineering backgrounds but differ in their focus—simulation versus practical application.

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Infographic showing various Full Time Casting Simulation job openings in the United States as of August 2026, with employment types broken down into 85% Full Time, 13% Part Time, and 2% Contract. Highlights an 84% Physical, 4% Hybrid, and 12% Remote job distribution.

Design Engineer 4

Hodges, SC • On-site

Purple Hires Inc
See more jobs at Purple Hires Incexternal

Full-time

Posted 28 days ago

Job description

Role – Design Engineer 4

Location: Hodges, South Carolina (Onsite)

Duration: Full Time

 

About the Role

Client is seeking an experienced Design Engineer 4 to join its Foundry Engineering team in Hodges, SC. This role focuses on designing foundry tooling using Creo for No-Bake and Cold Box molding processes while supporting casting quality improvements, tooling optimization, and manufacturing efficiency.
The ideal candidate will possess strong foundry engineering knowledge, tooling design expertise, CAD proficiency, and casting simulation experience. This position offers the opportunity to work closely with manufacturing engineers, pattern makers, programmers, and suppliers to develop high-quality tooling solutions that improve productivity and reduce lead times.
Key Responsibilities
  • Design foundry tooling using Creo following Caterpillar standards and best practices.
  • Design and develop patterns, core boxes, and foundry tooling for No-Bake and Cold Box molding processes.
  • Prepare tooling quotations (RFQs) and support tooling procurement activities.
  • Analyze casting defects, identify root causes, and implement corrective tooling modifications.
  • Perform tooling redesign, re-gating, and process improvements to enhance casting quality.
  • Conduct casting flow simulations using SolidCast to validate tooling designs.
  • Develop complex 3D CAD models and detailed manufacturing drawings.
  • Collaborate with manufacturing engineers, tool designers, programmers, and pattern makers throughout tooling development.
  • Coordinate with suppliers during tooling build projects and monitor progress.
  • Interpret machining drawings and apply GD&T principles during tooling design.
  • Support foundry process improvements focused on quality, productivity, and lead-time reduction.
  • Provide technical guidance during tooling construction and shop-floor implementation.
Required Qualifications
  • Associate's or Bachelor's Degree in Mechanical Engineering or a related engineering discipline.
  • Minimum 5 years of relevant foundry engineering and tooling design experience.
  • Strong experience designing foundry tooling for:
    • No-Bake Process
    • Cold Box Process
  • Hands-on experience with Creo CAD software.
  • Experience designing:
    • Pattern tooling
    • Core boxes
    • Complex foundry tooling assemblies
  • Strong understanding of:
    • Casting processes
    • Tool layouts
    • Parting lines
    • Offsets
    • Clearances
  • Experience performing casting simulations using SolidCast (preferred).
  • Ability to analyze and resolve casting scrap and quality issues.
  • Strong knowledge of machining drawings and GD&T.
  • Excellent communication and collaboration skills.
Preferred Qualifications
  • CNC Milling knowledge.
  • Experience working directly with foundry suppliers.
  • Experience leading tooling build activities.
  • Manufacturing process improvement experience.
  • Strong problem-solving and analytical skills.
Required Technical Skills
  • Creo (Preferred CAD Platform)
  • SolidCast (Casting Simulation)
  • CAD Modeling
  • Pattern & Core Box Design
  • Foundry Tooling Design
  • Casting Process Knowledge
  • No-Bake Molding
  • Cold Box Molding
  • GD&T
  • Manufacturing Drawings
  • Casting Defect Analysis
  • RFQ Preparation
  • Tool Layout Design
Soft Skills
  • Excellent verbal and written communication.
  • Strong problem-solving ability.
  • Ability to work independently.
  • Strong collaboration with cross-functional teams.
  • Ability to manage supplier interactions.
  • Effective planning and organizational skills.
Work Environment
  • Foundry production environment.
  • Manufacturing shop floor.
  • Office-based CAD design work.
  • Exposure to hot summers and cold winters in foundry operations.
Top 3 Required Skills
  1. Foundry Engineering Experience
    • Tool quotation
    • Casting defect analysis
    • No-Bake & Cold Box processes
  2. Foundry Tooling Design
    • Pattern tooling
    • Core box design
    • Complex CAD modeling
    • Tool layouts and clearances
  3. Creo & SolidCast
    • Advanced Creo modeling
    • Casting flow simulation
    • Tool validation