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Full Time Casting Simulation Jobs (NOW HIRING)

Linacast, Inc

CNC Manufacturing Engineer

Howell, MI · On-site

$68K - $87K/yr

... rough castings and finished machined parts. · Select new and improve existing tooling for ... simulation tools. · Excellent problem-solving and analytical skills. · Ability to work ...

Picarro, Inc

Mechanical Engineer II

Santa Clara, CA · On-site

$120K - $130K/yr

Design precision mechanical components including machined parts, sheet metal, castings, and ... Use simulation and engineering analysis as part of the design strategy, including stress, fatigue ...

RFA Engineering

Mechanical Design Engineer

Grovetown, GA · On-site

$60K - $85K/yr

This is a full-time position with a full benefit package listed below that includes opportunities ... This role involves using computer-aided design (CAD) software, simulations, and other tools to ...

ARI

Drivetrain Design Engineer

Peoria, IL · On-site

$74K - $101K/yr

You will collaborate with cross-functional teams including simulation, validation, manufacturing ... Required Skills: * Expertise in gear design, bearings, lubrication, castings, and rotating ...

Marmon

Mechanical Design Engineer

Fairview, TN

$65K - $88K/yr

Mechanical Design Engineer Type: Full-Time Location: On-Site Reporting: Position Reports to the ... In addition, access to various types of simulation software (FEA, CFD, etc.) is made available when ...

New

Marmon

Mechanical Engineer

Fairview, TN · On-site

Mechanical Design Engineer Type: Full-Time Location: On-Site Reporting: Position Reports to the ... In addition, access to various types of simulation software (FEA, CFD, etc.) is made available when ...

Marmon

Mechanical Design Engineer

Fairview, TN · On-site

$65K - $88K/yr

Mechanical Design Engineer Type: Full-Time Location: On-Site Reporting: Position Reports to the ... In addition, access to various types of simulation software (FEA, CFD, etc.) is made available when ...

New

University of Dayton

Mechanical/AM Engineer

Dayton, OH · On-site

Staff Full Time (1500 hours or greater) Location: Dayton, OH Category: Research Institute Staff ... simulation for selected components. As well, this engineer will be responsible for the overall ...

Agilent

R&D Engineer

Wilmington, DE · On-site

$116K - $182K/yr

Simulation tools * Finite Element (FEA), Computational Fluid Dynamics (CFD) and other numerical ... The full-time equivalent pay range for this position is $116,800.00 - $182,500.00/yr plus ...

Agilent

R&D Engineer

Wilmington, DE · On-site

$116K - $182K/yr

Simulation tools * Finite Element (FEA), Computational Fluid Dynamics (CFD) and other numerical ... The full-time equivalent pay range for this position is $116,800.00 - $182,500.00/yr plus ...

Nycor

Be Seen First

Senior Mechanical Engineer

Coon Rapids, MN · On-site

$120K - $150K/yr

Position is a full-time direct hire opportunity with a very competitive salary, great benefits and ... Familiarity with FEA tools or simulation software. * Experience with DFM/DFA and manufacturing ...

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Full Time Casting Simulation information

What is the difference between Full Time Casting Simulation vs Casting Engineer?

AspectFull Time Casting SimulationCasting Engineer
CredentialsEngineering degree, simulation software proficiencyEngineering degree, metallurgy or materials science background
Work EnvironmentDesign labs, computer-based analysisFoundries, manufacturing plants, on-site testing
Industry UsageUsed in casting process development and optimizationOversees casting production, quality control
Search IntentSimulation-focused roles, process modelingProduction, process management roles

Full Time Casting Simulation specialists focus on using software to model and optimize casting processes, often working in design and analysis environments. Casting Engineers oversee the actual casting production, ensuring quality and process efficiency on-site. Both roles require engineering backgrounds but differ in their focus—simulation versus practical application.

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Full Time Casting Simulation jobs near you
Senior Mechanical Design Engineer - Aerospace & UAV Systems

Senior Mechanical Design Engineer - Aerospace & UAV Systems

BlackStar

San Francisco, CA

$210K - $230K/yr

Full-time

Posted 3 days ago

Job description

Overview

We are building a safety-critical electromechanical system integrated into a small UAV platform. This role owns the end-to-end mechanical design of ruggedized, field-deployed hardware, including structural design, internal mechanisms, and mechanical safety architecture.

The system must reliably withstand vibration, shock, environmental exposure, and handling while maintaining strict fail-safe behavior across all operating states.

You will be responsible for taking mechanical systems from concept through CAD, prototyping, validation testing, and production handoff in a fast-iteration, small-team engineering environment.

Key Responsibilities

  • Design mechanical assemblies including housings, internal structures, and actuation/safety mechanisms using parametric CAD tools.
  • Develop mechanical safety architecture in collaboration with electrical and software teams (interlocks, fail-safe geometry, mechanical state constraints).
  • Define materials, finishes, tolerances, fasteners, and mechanical interfaces for harsh operating environments.
  • Build and iterate prototypes using in-house fabrication (3D printing, CNC machining, basic manual machining).
  • Execute mechanical validation testing including drop, shock, vibration, and environmental qualification.
  • Produce manufacturing-ready documentation (GD&T drawings, tolerance stacks, BOMs, and DFM packages).
  • Own system mass properties and center-of-gravity budgets for UAV integration.
  • Collaborate cross-functionally on system integration (PCB constraints, connectors, harness routing, mechanical actuation interfaces).
  • Support vendor engagement for machining, injection molding, and production scaling.

Required Qualifications

  • 5+ years of mechanical design experience in field-deployed, rugged, or regulated industries (UAV, aerospace, defense, automotive, or industrial systems).
  • Strong proficiency in parametric CAD (SolidWorks, Fusion 360, Onshape, Creo, NX, etc.).
  • Experience producing manufacturing-ready drawings (GD&T, tolerance analysis, fits, surface finishes).
  • Hands-on prototyping experience (3D printing, CNC machining, mill/lathe familiarity).
  • Strong understanding of failure modes and design-for-reliability principles.
  • Demonstrated end-to-end ownership: concept design prototype test production transfer.
  • Strong written and verbal English communication skills.

Preferred Qualifications

  • Experience with safety-critical mechanical systems (fail-safe mechanisms, safety interlocks, or similar regulated hardware).
  • Familiarity with environmental/qualification standards (MIL-STD-810 or equivalent).
  • Experience with FEA / structural simulation (Ansys, SolidWorks Simulation, or similar).
  • DFM experience for injection molding, metal casting, or precision manufacturing.
  • Background in UAV/FPV systems or mass/CG-sensitive mechanical design.

Work Environment

  • Small, high-ownership engineering team with fast iteration cycles (weekly hardware builds).
  • Close collaboration between mechanical, electrical, and software engineers.
  • Strong emphasis on test-driven design, rapid prototyping, and production readiness.
  • Engineers are expected to own systems end-to-end and actively challenge design constraints when needed.

Location & Onsite Requirement

  • Full-time onsite role (5 days/week).
  • Mandatory 1-month onsite training in Kearneysville, West Virginia.
  • After training, relocation to and onsite work from one of the following hubs:
    • San Francisco Bay Area, CA
    • Los Angeles, CA
    • Washington, DC Metro Area
  • Candidates must be willing to relocate; relocation assistance is not provided.

Mechanical Design Engineer, UAV mechanical engineer, aerospace hardware engineer, safety-critical systems, CAD design engineer, SolidWorks, GD&T, DFM engineer, prototyping engineer, CNC machining, UAV payload design, rugged systems engineer, mechanical systems engineer, FEA engineer, defense hardware engineering.