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Casting Simulation Jobs (NOW HIRING)

Nemak

Sr Casting Simulation Engineer

Sheboygan, WI · On-site

Objective The Sr. Casting Simulation Engineer will be responsible for completing casting simulation and analysis to support internal as well as customer requests. Main Responsibilities * Performs pre ...

Tiffany

NPI Process Engineer Casting

Cumberland, RI · On-site

Position Overview The NPI Casting Process Engineer drives casting optimization and process ... Utilizing advanced flow simulation tools, the engineer analyzes fill and solidification results to ...

Dicastal North America

Process Engineer

Livonia, MI · On-site

The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product ...

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$39K

$123.4K

$190.5K

How much do casting simulation jobs pay per year?

As of May 28, 2026, the average yearly pay for casting simulation in the United States is $123,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $146,500.00 per year, depending on experience, location, and employer.

What is a Casting Simulation job?

A Casting Simulation job involves using specialized software to model and analyze metal casting processes before actual production. Engineers in this role simulate mold filling, solidification, and defect prediction to optimize design, reduce waste, and improve casting quality. They work closely with foundries, design teams, and manufacturing engineers to ensure efficient and cost-effective casting processes. This role requires expertise in metallurgy, fluid dynamics, and simulation tools like MAGMASOFT, ProCAST, or FLOW-3D.

What are the key skills and qualifications needed to thrive in the Casting Simulation position, and why are they important?

To thrive in a Casting Simulation role, you need a solid background in metallurgical engineering or materials science, with a deep understanding of manufacturing processes and simulation methodologies. Expertise in specialized software such as MAGMASOFT, ProCAST, or Autodesk Simulation, along with experience interpreting simulation results, is essential. Strong problem-solving abilities, attention to detail, and effective communication skills are key soft skills for success in this position. These competencies enable accurate process optimization, effective teamwork, and high-quality results in complex casting projects.

What are the typical daily responsibilities for someone working in Casting Simulation?

Professionals in Casting Simulation typically spend their days preparing digital models of casting components, setting up simulations using advanced software, and analyzing results to predict and prevent defects. They regularly collaborate with design engineers, foundry personnel, and quality teams to recommend process improvements and validate simulation outcomes through physical trials. The role often involves troubleshooting manufacturing challenges, maintaining detailed documentation, and participating in continuous learning to stay current with emerging simulation techniques. This environment fosters a strong balance of technical analysis and cross-departmental teamwork.
More about Casting Simulation jobs
What are the most commonly searched types of Casting Simulation jobs? The most popular types of Casting Simulation jobs are:
What states have the most Casting Simulation jobs? States with the most job openings for Casting Simulation jobs include:
What job categories do people searching Casting Simulation jobs look for? The top searched job categories for Casting Simulation jobs are:
Casting Simulation jobs near you
Infographic showing various Casting Simulation job openings in the United States as of May 2026, with employment types broken down into 52% Full Time, 38% Part Time, and 10% Contract. Highlights an 88% Physical, 3% Hybrid, and 9% Remote job distribution, with an average salary of $123,399 per year, or $59.3 per hour.
Sr Casting Simulation Engineer

Sr Casting Simulation Engineer

Nemak

Sheboygan, WI • On-site

Full-time

Posted 8 days ago

Nemak rating

7.2

Company rating: 7.2 out of 10

Based on 20 frontline employees who took The Breakroom Quiz

Job description

Objective
The Sr. Casting Simulation Engineer will be responsible for completing casting simulation and analysis to support internal as well as customer requests.
Main Responsibilities
  • Performs pre and post analysis tasks necessary to complete a casting simulation
  • Creates reports documenting the results as well as recommendations from the analysis
  • Sets up and manages analysis to run on casting simulation computers
  • Performs CAD modeling to support the needs of pre-analysis tasks
  • Collaborate on simulation projects

Position Requirements
  • Bachelor's degree in Engineering or related field
  • 10 years' experience in CFD and/or FEA with expertise in software
    7-10 years experience with 3 years engineering experience within Casting facility
  • Experience with Flow3d or MAGMA preferred
  • Excellent English verbal and written communication skills

Nemak USA, Inc. provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, sex, national origin, age, disability, or genetics. In addition to federal law requirements, Nemak USA, Inc. complies with applicable state and local laws governing nondiscrimination in employment in every location in which the company has facilities. This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation and training.
Nemak USA, Inc. expressly prohibits any form of workplace harassment based on race, color, religion, gender, sexual orientation, gender identity or expression, national origin, age, genetic information, disability, or veteran status. Improper interference with the ability of Nemak USA, Inc.'s employees to perform their job duties may result in discipline up to and including discharge.
Objective
The Sr. Casting Simulation Engineer will be responsible for completing casting simulation and analysis to support internal as well as customer requests.
Main Responsibilities
  • Performs pre and post analysis tasks necessary to complete a casting simulation
  • Creates reports documenting the results as well as recommendations from the analysis
  • Sets up and manages analysis to run on casting simulation computers
  • Performs CAD modeling to support the needs of pre-analysis tasks
  • Collaborate on simulation projects

Position Requirements
  • Bachelor's degree in Engineering or related field
  • 10 years' experience in CFD and/or FEA with expertise in software
    7-10 years experience with 3 years engineering experience within Casting facility
  • Experience with Flow3d or MAGMA preferred
  • Excellent English verbal and written communication skills

Nemak USA, Inc. provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, sex, national origin, age, disability, or genetics. In addition to federal law requirements, Nemak USA, Inc. complies with applicable state and local laws governing nondiscrimination in employment in every location in which the company has facilities. This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation and training.
Nemak USA, Inc. expressly prohibits any form of workplace harassment based on race, color, religion, gender, sexual orientation, gender identity or expression, national origin, age, genetic information, disability, or veteran status. Improper interference with the ability of Nemak USA, Inc.'s employees to perform their job duties may result in discipline up to and including discharge.

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