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Casting Simulation Jobs in Ohio (NOW HIRING)

Vesuvius USA

OH

... simulation. * Provide ongoing technical assistance to customers in the form of the metallurgical, production process, gating, risering, pattern layout, product applications, and casting defect ...

University of Dayton

Mechanical/AM Engineer

Dayton, OH · On-site

... simulation for selected components. As well, this engineer will be responsible for the overall ... such as casting, forging, extrusion, CNC machining, injection molding, thermoforming, etc 8. ...

University of Dayton

Principal Engineer

Dayton, OH · On-site

... simulation results and interrogating outcomes using sound engineering judgement and best practices ... such as casting, forging, extrusion, CNC machining, injection molding, thermoforming, etc. 11.

The University of Dayton

Principal Engineer

Dayton, OH · On-site

... simulation results and interrogating outcomes using sound engineering judgement and best practices ... such as casting, forging, extrusion, CNC machining, injection molding, thermoforming, etc. 11.

ASK Chemicals

Maintenance Supervisor

Cleveland, OH · On-site

... casting. Core manufacturing and development of prototypes as well as a broad offer of simulation services complete the range of supply. ASK Chemicals is represented in 25 countries with 30 sites, 20 ...

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Casting Simulation information

See Ohio salary details

$37.1K

$117.3K

$181.1K

How much do casting simulation jobs pay per year?

As of Jun 17, 2026, the average yearly pay for casting simulation in Ohio is $117,315.00, according to ZipRecruiter salary data. Most workers in this role earn between $87,500.00 and $139,300.00 per year, depending on experience, location, and employer.

What are the typical daily responsibilities for someone working in Casting Simulation?

Professionals in Casting Simulation typically spend their days preparing digital models of casting components, setting up simulations using advanced software, and analyzing results to predict and prevent defects. They regularly collaborate with design engineers, foundry personnel, and quality teams to recommend process improvements and validate simulation outcomes through physical trials. The role often involves troubleshooting manufacturing challenges, maintaining detailed documentation, and participating in continuous learning to stay current with emerging simulation techniques. This environment fosters a strong balance of technical analysis and cross-departmental teamwork.

What are the key skills and qualifications needed to thrive in the Casting Simulation position, and why are they important?

To thrive in a Casting Simulation role, you need a solid background in metallurgical engineering or materials science, with a deep understanding of manufacturing processes and simulation methodologies. Expertise in specialized software such as MAGMASOFT, ProCAST, or Autodesk Simulation, along with experience interpreting simulation results, is essential. Strong problem-solving abilities, attention to detail, and effective communication skills are key soft skills for success in this position. These competencies enable accurate process optimization, effective teamwork, and high-quality results in complex casting projects.

What is a Casting Simulation job?

A Casting Simulation job involves using specialized software to model and analyze metal casting processes before actual production. Engineers in this role simulate mold filling, solidification, and defect prediction to optimize design, reduce waste, and improve casting quality. They work closely with foundries, design teams, and manufacturing engineers to ensure efficient and cost-effective casting processes. This role requires expertise in metallurgy, fluid dynamics, and simulation tools like MAGMASOFT, ProCAST, or FLOW-3D.

What are popular job titles related to Casting Simulation jobs in Ohio? For Casting Simulation jobs in Ohio, the most frequently searched job titles are:
What job categories do people searching Casting Simulation jobs in Ohio look for? The top searched job categories for Casting Simulation jobs in Ohio are:
Casting Simulation jobs near you
Infographic showing various Casting Simulation job openings in Ohio as of June 2026, with employment types broken down into 93% Full Time, and 7% Contract. Highlights an 100% In-person job distribution, with an average salary of $117,315 per year, or $56.4 per hour.
Principal Casting Engineer

Principal Casting Engineer

Beehive Industries

Loveland, OH • On-site

Full-time

Medical, Dental, Life, Retirement

Posted 21 days ago

Job description

Beehive Industries is dedicated to Powering American Defense by revolutionizing the design, development, and delivery of jet propulsion systems to support the warfighter. Through the integration of additive manufacturing, the company aims to meet the growing and urgent needs for unmanned aerial defense by dramatically improving a jet engine's speed to market, fuel efficiency, and cost.
Founded in 2020, the company is headquartered in Centennial, Colorado, with additional facilities in Knoxville, Tennessee, Loveland Ohio, and Mount Vernon, Ohio. Beehive is committed to grow and advance the defense industrial base while manufacturing exclusively in the USA. This role will be located at our Loveland, Ohio facility.
Role Overview
We are looking for a Principal Casting Engineer to serve as the lead technical authority for our internal casting needs. This is a hands-on, high-impact role dedicated entirely to ensuring Beehive's innovative engine platforms have a fast, reliable, and vertically integrated path from design to flight-ready hardware.
You will be the technical lead responsible for the internal casting of Beehive's proprietary engine components. You will work as a core member of the team to translate complex engine designs into successful, high-integrity cast components. This role is critical to scaling precision casting operations, introducing new technologies, and supporting cross-functional product innovation. The ideal candidate will have a strong command of metallurgical science, casting simulation, defect analysis, and automation opportunities, with a track record of delivering complex components at scale.
What You'll Do...
  • Technical Leadership
    • Act as the technical authority for the casting process, leading process definition, control, and continuous improvement across all programs
    • Mentor engineers in casting fundamentals, advanced metallurgy, and best practices
    • Review and approve gating/riser designs, shell configurations, and critical process documents for development and production programs
  • Process Innovation & Development
    • Lead development of next-generation casting processes including single crystal (SX), directionally solidified (DS), equiaxed (EQ), and additive-enabled casting workflows
    • Develop robust casting parameters for nickel-based superalloys, titanium, cobalt, and advanced steels in vacuum or inert environments
  • Simulation & Data-Driven Engineering
    • Oversee use of casting simulation tools (e.g., MAGMASOFT, ProCAST) to predict defects, optimize gating, and reduce trial iterations
    • Drive adoption of data analytics and digital twins to correlate process parameters with quality outcomes and productivity KPIs
  • Quality & Compliance
    • Define critical-to-quality (CTQ) metrics and ensure compliance with AS9100, NADCAP, and program-specific specifications
    • Lead complex RCCA investigations using 8D, FMEA, and Six Sigma methodologies
    • Interface directly with stakeholders as the SME on casting process capability and conformance

You have...
  • Bachelor's or master's degree in Materials Science, Metallurgical Engineering, Mechanical Engineering, or equivalent
  • The ability to obtain and maintain a U.S. government issued security clearance is required. U.S. Citizenship is required, as only U.S. Citizens are eligible for a security clearance
  • 15+ years of progressive experience in precision investment casting, with at least 5 years in a principal or technical leadership capacity
  • Deep expertise in casting of superalloys, vacuum melting, ceramic shell chemistry, thermal control, and defect prevention
  • Demonstrated proficiency in casting simulation, statistical process control, and technical documentation
  • Experience with high-performance industries such as aerospace, defense, or IGT is strongly preferred
  • The ability to obtain and maintain a U.S. government issued security clearance is required. U.S. Citizenship is required, as only U.S. Citizens are eligible for a security clearance

Nice to have...
  • Knowledge of automated foundry systems, robotics, and in-situ inspection technologies
  • Experience integrating additive manufacturing into the casting workflow (e.g., printed wax/ceramic patterns, hybrid cores)
  • Strong business acumen with the ability to influence capital investment and product cost models
  • Thought leadership via industry publications, patents, or conference presentations

If this sounds like you, please submit an application with your resume. This could be the opportunity you are looking for to expand your skills, contribute to a winning team, and work with talented people who love what they do and take pride in our mission.
Beehive Industries offers a comprehensive benefits package that includes group Medical, Dental, Life, and Short and Long-Term disability coverage from day one. We also offer a generous 401(k) Retirement Savings Plan with a Company match. Every role at Beehive Industries is bonus eligible, and will also receive equity in the company.
Beehive Industries is committed to full compliance with applicable anti-discrimination laws. We are an equal opportunity employer and value diversity at our company. We strive to create an inclusive work environment and will not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.

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