Extrusion Operator

Extrusion Operator Job Summary:

As an Extrusion Operator, you will be responsible for operating and maintaining extrusion machinery to produce pellet according to company specifications.  You will play a critical role in ensuring the efficiency and quality of our production processes.  Simultaneously operate one more extrusion lines safely to produce quality products, meet team goals and maintain product safety.  Work in a team environment supporting fellow employees.

Extrusion Operator Essential Duties and Responsibilities:

•  Set up and operate extrusion machines to produce pellet based on production schedules and specifications.
• Monitor machinery during operation to ensure smooth and efficient production.
• Adjust machine settings as necessary to maintain product quality and meet production targets.
• Perform regular maintenance tasks on extrusion equipment to ensure optimal performance and prevent breakdowns.
• Troubleshoot issues with machinery and make necessary repairs to minimize downtime.
• Ensure extrusion processes, on the assigned lines, run stable at standard speed and output.
• Use instruments, machine readings, audits, and inspections to verify quality specifications compliance. Document results on time per process records required.
• Have a working knowledge of all extrusion and support operations.
• Operate and make standard process adjustments as needed, while maintaining Process Parameters Sheet (PPS) compliance, to ensure product quality, process stability, and output.
• Perform and document Operator level equipment preventive maintenance (PM).
• Perform process PM (i.e. change filters, change dust collection pots, clean out piping buildup, etc.)
• Possess and engage a thorough working knowledge of extruder operations.
• Understand, properly interpret, and apply quality specifications to ensure quality compliance during the process on assigned lines.
• Effectively communicate with fellow employees, sharing information to ensure team is working towards and meeting team goals.
• Responsible to take material samples on time at all sampling points and do first pass assessment of quality.
• Notify Supervisor of needed machine and equipment repairs and modifications, via Work Requests.
• Accurately complete daily production line documentation.
• Provide significant hands-on contribution to machine repairs, as needed.
• Maintain clean orderly equipment and work areas.
• Follow safety protocols and guidelines to ensure a safe working environment for all employees.
• Produce safe, legal and quality products.
• Perform other duties as assigned.

Extrusion Operator Working Conditions:  

• Work requires normal manual dexterity and eye-hand coordination.
• Corrected hearing and vision to normal acceptable range.
• A significant amount of time will be spent in production environment.
• Production area is not climate control and may experience extreme temperatures.
• This position requires approximately 11-12 hours standing and/or walking.
• This position requires the ability to climb stairs and ladders. 
• Available to work night shift, 6AM-6PM on a 2-2-3 schedule

Extrusion Operator Qualifications:

• High school diploma or equivalent
• 3+ years of proven experience as an Extrusion Operator or similar role in a manufacturing environment.
• Proficiency in operating extrusion machinery and understanding of extrusion processes.
• Strong mechanical aptitude with the ability to troubleshoot machinery issues.
• Excellent attention to detail and quality control skills
• Ability to work efficiently both independently and as part of a team.
• Basic computer skills for maintaining production records and reporting.
• Willingness to work in a fast-paced environment and adapt to changing priorities.
• Ability to lift heavy objects and stand for extended periods.
• Must have effective written and verbal communication skills in English.
• Must be able to perform each essential duty satisfactorily.
• Technical training or certification in machine operation or related field a plus
• Previous experience in plastic extrusion a plus
• Knowledge of safety regulations and procedures in a manufacturing setting