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Senior Process Engineer Jobs in Ohio (NOW HIRING)

ALTIVIA

Process Engineer

Haverhill, OH · On-site

Process Engineer Location: Haverhill, Ohio - ALTIVIA Petrochemicals Job Summary The Process Engineer provides day-to-day process engineering support for plant operations and is responsible for ...

W3Global Inc.

Process Engineer

Mcconnelsville, OH · On-site

$70K - $90K/yr

Process Engineer Location: McConnelsville, OH 43756 Job Type: Full-Time Work Location: Onsite Help Drive Manufacturing Innovation and Continuous Improvement: * Our client is seeking a motivated ...

Howmet

Process Engineer

Cleveland, OH · On-site

Under the direction of the Process Engineering Manager, this position is accountable for: * Implementing technical engineering solutions to improve current manufacturing processes and developing new ...

Howmet Aerospace

Process Engineer

Cleveland, OH · On-site

Howmet Aerospace is searching for a Process Engineer to join our Howmet Wheel Systems (HWS) business unit in Cleveland, OH. Howmet Aerospace (NYSE: HWM) creates breakthrough products that shape ...

1872 Consulting

Process Engineer

Oregon, OH

Process Engineer Location: Toledo Refinery, Oregon, OH Employment Type: Full-time, on-site Company Overview A leading independent refiner in North America, this company specializes in producing ...

Socket.dev

Process Engineer

East Canton, OH · On-site

$110 - $150/hr

Process Engineer Reports to: Production Manager Exempt Position Location: East Canton, OH The Process Engineer prepares and checks engineering calculations, design documentation, and technical ...

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Senior Process Engineer information

See Ohio salary details

$71.3K

$115.1K

$162.1K

How much do senior process engineer jobs pay per year?

As of Sep 5, 2026, the average yearly pay for senior process engineer in Ohio is $115,145.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,900.00 and $127,900.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Ohio?

The most popular types of Process Engineer jobs in Ohio are:

What are popular job titles related to Senior Process Engineer jobs in Ohio?

For Senior Process Engineer jobs in Ohio, the most frequently searched job titles are:

What job categories do people searching Senior Process Engineer jobs in Ohio look for?

The top searched job categories for Senior Process Engineer jobs in Ohio are:

What cities in Ohio are hiring for Senior Process Engineer jobs?

Cities in Ohio with the most Senior Process Engineer job openings:

What are popular job titles related to Senior Process Engineer jobs in OH?

For Senior Process Engineer jobs in OH, the most frequently searched job titles are:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Ohio as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 15% Part Time, 1% Temporary, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $115,145 per year, or $55.4 per hour.

Sr. Process Engineer - Aluminum Extrusion

Shape Corp.

Trenton, OH • On-site

$98K - $127K/yr

Full-time

Re-posted 13 days ago

Key responsibilities

  • Drive process optimization, continuous improvement, and manufacturing excellence across the aluminum extrusion lifecycle.

  • Lead scrap reduction initiatives, support new product introductions, and develop manufacturing process plans.

  • Provide technical guidance to shop floor personnel, troubleshoot processes, and support data collection and analysis.

Shape Corp. rating

8.3

Company rating: 8.3 out of 10

Based on 22 frontline employees who took The Breakroom Quiz

Job description

Position Summary: We're partnering with an industry leader supporting some of the most advanced aerospace &
launch vehicle programs in the world and are seeking an experienced Aluminum Extrusion Process Engineer to join their manufacturing team. This role is responsible for driving process optimization, continuous improvement, and manufacturing excellence across the full aluminum extrusion lifecycle, including billet loading, extrusion, downstream processing, and heat treatment. The successful candidate will lead scrap reduction initiatives, support new product introductions, develop manufacturing process plans, and partner closely with operations to improve performance, quality, and throughput.
This position serves as the technical authority for extrusion processes and will provide guidance to shop floor personnel while directing the efforts of Extrusion Process Experts responsible for troubleshooting, data collection, and day-to-day process support.
Essential Job Functions include, but not limited to, the following:
  • General - Applies to all Process Engineers
    • Read and interpret CAD data, blueprints, GD&T, CMM reports, customer dimensional specifications.
    • Share lessons learned proactively and also train other engineers on process improvments.
    • Provide process design and improvements in a cost efficient manner.
    • Proficient in completing cost justifications with acceptable ROI.
    • Responsible for safety in process design and in execution of daily activities.
    • Ensure compliance of practices, procedures and instructions relative to applicable corporate standards (ISO, TS, etc).
    • Ensure quality outputs from daily activities.
      • Use of proper data collection and analysis to ensure provided information is supported with data that reinforces the stated output.
      • Coordinate/facilitate/analyze process design of experiments (DOE's).
    • Ensure timely execution of planned activities.
  • Foster good working relationship and demonstrate effective communication skills with vendors, team members, suppliers and project teams.
  • Manage large projects and/or large volume of projects; provides strategic support.
  • Ability to oversee the work of other engineers; provide direction, feedback and mentoring.
  • Independently develop approaches to projects; supervision is in the form of general discussions about desired results.
  • Determine the technical objectives of assignments.
  • Demonstrate proven ability to apply advanced engineering principles.
  • Understand the impact of one's decisions on other areas of the business; work broadly across the organization by interacting with multiple engineering disciplines.
  • Embrace lifelong learning and Identify when it is necessary to acquire new knowledge and skills; take self-driven action to develop professionally.
  • Demonstrate an interest in learning about new and emerging tools and technology.
  • Recognized as a leader in problem solving of complex problems; mentor others by teaching engineering knowledge and skills.
  • Skillfully use logic and analysis to identify the strengths and weaknesses, the costs and benefits and the short- and long-term consequences of different approaches.
  • Continuously act to prevent problems, pursue opportunities and improve system performance.
  • Develop innovative methods of obtaining or using resources when sufficient resources are not available.
  • Additional functions not specifically outlined in this position description as directed by the leader.
  • Functional Priority - Process Engineers will focus within one or more functional priority

  • Launch & Manufacturing Support
    • Support manufacturing production by leading troubleshooting and continuous improvement activities.
    • Support plant problem solving teams to ensure the production of quality parts and a safe working environment.
    • Provide on-call support for all manufacturing processes in order to meet customer demands, when necessary.
    • Develop maturation plans and timelines in accordance with risk mitigation strategies.
    • Lead activities to launch new business and execute the maturation process.
    • Participate in regular launch team meetings.
    • Lead technical solutions and provide input and support for tool designs and development.
    • Participate in Process Failure Mode Effects & Analysis (PFMEA) development meetings.
    • Provide the specification for and procure capital needed to support new business.
    • Communicate and share information with peers to ensure launching practices are standard.
    • Continuously challenge maturation activities and identify opportunities to reduce maturation time.
    • Participate in fill and warp simulations.

  • New Business Pursuit
    • Lead activities associated with winning new business.
    • Participate in Feasibility and Process Plan and Tolerance Reviews (PPTAR).
    • Provide quotes in the agreed upon timing.
    • Identify opportunities to reduce quoting, feasibility and PPTAR times.
    • Communicate and share information with global peers to ensure quoting practices are standard.
    • Engage in investigation of methods to achieve a competitive process and "win" business.
    • Ensure successful transition of value stream to Launch Engineer by sharing pertinent information developed during the quoting process.
    • Ensure Minimum Process Requirements (MPR) are accurate and relevant.

  • Process Advancement
    • Lead strategic process advancement projects ("Funnel Projects").
    • Develop project charter with defined milestone dates, including anticipated cost and timing.
    • Execute funnel projects and successfully meet cost and timing targets.
    • Implement new products and processes into manufacturing following the Machine Development process.
    • Develop specifications for new capital equipment.
    • Identify new technology, develop expertise and industry knowledge in relevant processes and communicate to the organization as necessary.

  • Advanced Process Development
    • Define new opportunities in manufacturing processes to reduce cost or increase design flexibility.
    • Brainstorm, explore and objectively evaluate manufacturing processes and technologies that could add value to the organization.
    • Develop new manufacturing technologies integrated with manufacturing process using FMEA, SPC, DFSS, DVPR and others and conduct all testing necessary to validate the new technology.
    • Implement new manufacturing technologies to the product engineering teams through the release of design guidelines, training modules and sales materials.
    • Develop new materials with strategic suppliers to support Shape's global manufacturing footprint.
    • Attend and participate in domestic and global conferences and seminars on structural engineering, materials and manufacturing.
    • Work with the Business Unit teams and their customers to develop relationships and gain confidence in Shape's abilty to process advanced materials.
    • Express thoughts clearly and present technical details of our design concepts, materials and processing technologies.
    • Support day to day problem solving with the Product Engineers & Manufacturing as needed.

Position Skills and Experience Requirements:
To perform this job successfully, an individual must be able to perform each essential duty effectively. The requirements listed below are representative of the knowledge, skill and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform essential job functions.
  • Education/Experience
    • Engineering or Engineering Technology Degree from an accredited institution with 7+ years of professional engineering experience
    • Master's Degree in Engineering with 3+ years of professional engineering experience
    • Familiar with weld verification methods, weld testing methodology, and measuring devices.
  • Experience with conducting DOE.
  • Must be ITAR compliant
  • Fundamental understanding of statistics (SPC, etc.).
  • Familiar with Six Sigma process.
  • Proficient with Microsoft Office applications, including Word, Excel, Outlook, etc.
  • Travel is occasionally required, up to 10% of the time.

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