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Senior Process Development Engineer Jobs in Austin, TX

Noveon

Senior Process Engineer

San Marcos, TX · On-site

$94K - $121K/yr

Senior Process Engineer Reports to: Lead Process Engineer Location: San Marcos, Texas We have one ... About this role A Process Engineer is responsible for the process development and optimization of ...

Noveon Magnetics

Senior Process Engineer

San Marcos, TX

$99K - $128K/yr

Senior Process Engineer Reports to: Lead Process Engineer Location: San Marcos, Texas We have one ... About this role A Process Engineer is responsible for the process development and optimization of ...

Stantec

Senior Process Engineer

Austin, TX · On-site

$103K - $133K/yr

Your Opportunity Stantec Buildings is seeking a Senior Process Engineer to lead the design and ... Guide process engineering teams through project execution, resource planning, staff development ...

Stantec

Senior Process Engineer

Austin, TX · On-site

$103K - $133K/yr

Your Opportunity Stantec Buildings is seeking a Senior Process Engineer to lead the design and ... Guide process engineering teams through project execution, resource planning, staff development ...

ASSA ABLOY

Credential Development Engineer

Austin, TX · On-site

The role serves as a technical expert responsible for generating the knowledge, processes ... As our Credential Development Engineer, you'll support HID's success by: * Developing, testing, and ...

Assa Abloy

Credential Development Engineer

Austin, TX · On-site

The role serves as a technical expert responsible for generating the knowledge, processes ... As our Credential Development Engineer, you'll support HID's success by: * Developing, testing, and ...

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Showing results 21-40

All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Austin, TX

Senior Process Development Engineer information

See Austin, TX salary details

$74.3K

$120.1K

$169K

How much do senior process development engineer jobs pay per year?

As of Sep 8, 2026, the average yearly pay for senior process development engineer in Austin, TX is $120,051.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,100.00 and $133,300.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Austin, TX?

For Senior Process Development Engineer jobs in Austin, TX, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Austin, TX look for?

The top searched job categories for Senior Process Development Engineer jobs in Austin, TX are:

What cities near Austin, TX are hiring for Senior Process Development Engineer jobs?

Cities near Austin, TX with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Austin, TX as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 15% Part Time, and 3% Contract. Highlights an 86% Physical, 3% Hybrid, and 11% Remote job distribution, with an average salary of $120,051 per year, or $57.7 per hour.

Sr. Process Engineer - Wafer Level Assembly, AI Satellites (Starmind)

SpaceX

Bastrop, TX • On-site

$103K - $133K/yr

Full-time

Re-posted 16 days ago

SpaceX rating

8.7

Company rating: 8.7 out of 10

Based on 152 frontline employees who took The Breakroom Quiz

16th of 72 rated aerospace companies

Job description

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.
SR. PROCESS ENGINEER - WAFER LEVEL ASSEMBLY, AI SATELLITES (STARMIND)
SpaceX is leveraging its experience deploying and operating the world's largest satellite constellation to develop Starmind, a new constellation of satellites capturing solar energy in space to power low-cost, high-performance AI compute for Earth. Realizing this vision demands highly reliable, high performance electrical compute hardware, solar power systems, thermal radiators, and more. These systems must operate in the extreme environment of space while delivering the connectivity, control, power distribution, and processing needed for orbital AI inference.
The Starmind team designs, builds, and operates the orbital compute fabric of the future. We develop nearly every key piece of technology in house - from the satellites' flight computers and power systems to the fully custom compute electronics, memory, and networking that form the brain of our on-orbit data centers. As a Sr. Process Engineer on the Starmind team, you'll have ownership over the entire life-cycle of the hardware that enables advanced on-orbit AI processing and data center workloads. Your work sits at the intersection of process, packaging, materials, and thermal engineering. The Payload team is responsible for the design of industry-leading compute electronics, memory, and networking in order to achieve required domain sizes and processing workloads.
RESPONSIBILITIES:
  • Own the full lifecycle of advanced packaging through board assembly process development- including requirements capture, materials selection, prototyping, process optimization, manufacturing, and failure analysis.
  • Own the full lifecycle of equipment specification, qualification, and ramp.
  • Build supply chains for die, packages, components, consumable chemicals, and equipment for satellite compute manufacturing. Define incoming acceptance criteria for components and materials.
  • Specify and implement in-process metrology tools for quality control. Integrate simulation tools with experimental data to guide and drive targeted process improvements.
  • Drive end-to-end process R&D programs, from concept through product implementation, to drive cost down, efficiency improvements, and reliability in electronic systems.
  • Work closely with engineers from adjacent disciplines (mechanical, thermal, materials, electrical, software, test engineering, supply chain, silicon design, etc.) to deliver tightly integrated, high-performance hardware
  • Challenge assumptions, question requirements, learn from your mistakes, and approach problems with an open mind
  • Collaborate closely with leadership and stakeholders across all departments-including design, reliability, production, and supply chain to deliver best in class electronics.
  • Manage compliance risks, ensuring safety and environmental compliance with industry standards.
  • Mentor and develop engineers, providing technical guidance and project oversight.

BASIC QUALIFICATIONS:
  • Bachelor's degree in chemical engineering, materials science, mechanical engineering, or other engineering discipline.
  • 5+ years experience in microelectronics device research or manufacturing.

PREFERRED SKILLS AND EXPERIENCE:
  • Experience in hardware, robotics, automation, or manufacturing environments
  • Experience designing tooling, fixtures, or jigs for assembly or test applications
  • Exposure to scripting or data analysis tools (e.g. MATLAB, JMP, or equivalent) for process data analysis or automation
  • Experience working with precision assemblies, robotic systems, or automated pick-and-place equipment
  • Familiarity with manufacturing process development methodologies (e.g., PFMEA, process capability studies, SPC)
  • Exposure to GD&T and tolerance analysis as applied to fixture and tooling design
  • Experience with or interest in production data systems, MES, or manufacturing traceability infrastructure
  • Familiarity with cleanroom or controlled-environment manufacturing practices

ADDITIONAL REQUIREMENTS:
  • Ability to work extended hours or weekends as needed for mission critical deadlines
  • Some travel may occasionally be required

ITAR REQUIREMENTS:
  • To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.
Applicants wishing to view a copy of SpaceX's Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com.

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About SpaceX

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Industry

Aerospace product and parts manufacturing, data services, guided missile and space vehicle manufacturing and satellite telecommunications

Company size

1,001 - 5,000 Employees

Headquarters location

Hawthorne, CA, US

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