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Senior Process Development Engineer Jobs in Austin, TX

Process Development Engineer

Austin, TX ยท On-site

$115K - $125K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

The RoleWe are hiring a highly experienced Process Development Engineer to work directly alongside our Engineering Director. This hire is about capacity: more parts, more fun, more processes and ...

Senior Process Engineer

Austin, TX ยท On-site

$140K - $180K/yr

We are seeking a Senior Process Engineer to lead the development, qualification, and optimization of critical manufacturing and packaging processes that enable these products to move from development ...

We are seeking a Senior Process Engineer to lead the development, qualification, and optimization of critical manufacturing and packaging processes that enable these products to move from development ...

Sr. Process Engineer

Taylor, TX ยท On-site

$105K - $135K/yr

  • Medical

  • Retirement

  • PTO

Senior Process Engineer Job Type: Full-Time Location: Taylor, TX We are looking for an organized ... Contributing to business development, proposal, and pursuit efforts as well as the provision of ...

Senior Process Engineer

Austin, TX ยท On-site

$103K - $133K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Your Opportunity Stantec Buildings is seeking a Senior Process Engineer to lead the design and ... Guide process engineering teams through project execution, resource planning, staff development ...

Senior Process Engineer

Austin, TX ยท On-site

$103K - $133K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Your Opportunity Stantec Buildings is seeking a Senior Process Engineer to lead the design and ... Guide process engineering teams through project execution, resource planning, staff development ...

Senior Process Engineer

Austin, TX ยท On-site

$103K - $133K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Your Opportunity Stantec Buildings is seeking a Senior Process Engineer to lead the design and ... Guide process engineering teams through project execution, resource planning, staff development ...

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Showing results 1-20

Senior Process Development Engineer information

See Austin, TX salary details

$74.3K

$120K

$169K

How much do senior process development engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for senior process development engineer in Austin, TX is $120,023.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,100.00 and $133,300.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Austin, TX?

For Senior Process Development Engineer jobs in Austin, TX, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Austin, TX look for?

The top searched job categories for Senior Process Development Engineer jobs in Austin, TX are:

What cities near Austin, TX are hiring for Senior Process Development Engineer jobs?

Cities near Austin, TX with the most Senior Process Development Engineer job openings:

Infographic showing various Senior Process Development Engineer job openings in Austin, TX as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 14% Part Time, and 3% Contract. Highlights an 90% Physical, 3% Hybrid, and 7% Remote job distribution, with an average salary of $120,023 per year, or $57.7 per hour.

Process Development Engineer

Wolfram Manufacturing

Austin, TX โ€ข On-site

$115K - $125K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 11 days ago


Job description

Benefits:
  • Health insurance
  • Paid time off
  • Parental leave
  • Profit sharing
  • Vision insurance
  • 401(k) matching
  • Dental insurance

About Wolfram ManufacturingWolfram Manufacturing is a precision CNC production shop and technology lab in Austin, TX. We specialize in medium-to-high volume metal parts, run advanced multi-axis equipment, and work with a small roster of demanding OEM customers. We take the work seriously, keep a tight team, and care about getting things right. 
 
The RoleWe are hiring a highly experienced Process Development Engineer to work directly alongside our Engineering Director. This hire is about capacity: more parts, more fun, more processes and opportunities to optimize and automate. Whether it is bringing a new part online for automated production, conducting design for manufacturing reviews with customers or doing triage on one of the unique ways manufacturing can surprise you – this is fun stuff.
This role is not in a vacuum – it is part of a team. You will work closely with our Production Engineering Manager, who owns scheduling, floor execution, and process data in OnTakt — our internal production platform. They aim the artillery and you bring it.
This is a hands-on role, not just a desk job. Proving out a process improvement or brand new part is all yours. Something wrong with the machine and you know how to make it better – let’s do it.
We are nerds and makers to the core. We love data and working through problems. There may be some D&D players, but we don’t rely on luck.
This is an individual contributor role. No direct reports.
What You Will Do•     Develop creative manufacturing processes primarily but not exclusively for CNC machines
•     Program these manufacturing processes for our various CNC machines
•     Prove out the processes on the CNC’s
•     Help design and make fixtures, tools, and even new machines or automations as necessary
•     Document CNC processes clearly in OnTakt — setup sheets, work instructions, and in-system process notes for excellent handoffs
•     Support production operators with troubleshooting and slack support
•     Maintain and improve the health and performance of these processes
•     Communicate clearly and respectfully with the team
•     Continually look for opportunities to improve the shop way of life – processes, programs, or otherwise
•     Work closely with our Engineering Director to keep a reliable high standard of execution
Our EquipmentYou will be programming for a mix of multi-axis turning centers, Swiss-type lathes, vertical machining, and EDM:
Machine | Type | Control Axes | Control
Okuma Multus B250 | Multi-axis mill-turn | 5 axis / 7 axis w/ sub | Okuma OSP
Okuma Multus B400 | Multi-axis mill-turn | 5 axis / 7 axis w/ sub | Okuma OSP
Tsugami TMA8F (×5) | Multi-axis turning | 5 axis / 7 axis w/ sub | Fanuc
Okuma LB3000 (×3) | CNC turning | 4 axis / 6 axis w/ sub | Okuma OSP
Tsugami S206 Swiss (×2) | Swiss-type lathe | 6-8 axis | Fanuc
Fanuc Robodrill (×1) | Vertical machining | 4 axis | Fanuc
Fanuc Robocut EDM (×2) | Wire EDM | 2 axis | Fanuc
Sodick EDM (×1) | Wire/Sinker EDM | 2 axis | Sodick

Materials: hardened 4140, 416R stainless, polycarbonate, aluminum, tool steel, and other stainless alloys.

What We Are Looking ForRequired
•     Multi-axis CNC programming experience — turning, milling, live tooling
•     Experience programming for tight tolerances in hardened or stainless materials
•     Proficiency in at least one professional CAM platform (Mastercam, Esprit, Hypermill, TopSolid, or equivalent — we use TopSolid and will provide training for the right candidate)
•     Ability to read and program directly from engineering drawings
•     Clear documentation habits — you write things down so others can follow them
•     Self-directed work style — you can absorb direction, then execute independently
•     US Person status - required for the nature of our work
•     Ability to pass a Firearms Background Check (NICS) – required for the nature of our work
Strongly Preferred
•     Swiss-type lathe programming experience
•     EDM programming (wire or sinker)
•     Okuma OSP or Fanuc control familiarity
•     Bachelor's degree in Mechanical Engineering, Manufacturing Engineering Technology, or a closely related field is a bonus, but a life well lived in this world carries equal weight.
What Success Looks Like in Year One•     No machine crashes
•     Trust of the Engineering Director is earned — you are driving process development independently with a high bar for quality.
•     Shop floor team can setup and operate your processes with the clear thoughtful documentation you put in OnTakt 
•     Healthy flow of constructive ideas and improvements established
Compensation & BenefitsBase salary: $115,000 – $125,000+ depending on experience.
Full benefits package including health coverage, 401(k) with company match, PTO, and shoe reimbursement.