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Senior Process Development Engineer Jobs in Spring, TX

MetOx International, Inc.

Senior Process Engineer

Houston, TX · On-site

$99K - $128K/yr

As a Senior Process Engineer specializing in thin-film deposition, you'll help advance one of the ... Owns the technical development and continuous improvement of sputtering and related thin-film ...

MetOx International, Inc.

Senior Process Engineer

Houston, TX · On-site

$99K - $128K/yr

As a Senior Process Engineer specializing in thin-film deposition, you'll help advance one of the ... Owns the technical development and continuous improvement of sputtering and related thin-film ...

ORAU

Senior Process Engineer

Houston, TX

$99K - $128K/yr

The Senior Process Engineer will play a key role in ensuring process efficiency, operational ... Diagram (P&ID) development * Demonstrate design experience in areas such as, but not limited to ...

Persona AI

Process Engineer

Houston, TX · On-site

Senior Process Engineer Department: Manufacturing Reports To: Head of Global Manufacturing ... You will lead the development implementation and optimization of a robust manufacturing process of ...

Saulsbury Industries, Inc.

SR Process Engineer

Houston, TX · On-site

$99K - $128K/yr

The Senior Process Engineer will also assist with proposal and estimating activities for EPC ... Conceptual development of project scope and estimating for new project proposals * Selects and ...

Hireblazer

Senior Process Engineer

Houston, TX · On-site

$50 - $65/hr

Senior Process Engineer Duration: 6-month Contract to hire Location: Houston, TX Experience: 10+ ... They will predominantly being doing P&ID development. What You ll Bring * Support equipment ...

Optimized Process Designs

Senior Process Engineer

Katy, TX · On-site

$120 - $180/hr

Optimized Process Designs, LLC (OPD), a Koch company, is seeking Senior Process Engineer to join ... Through our people, we have developed a strong, contribution motivated, team with a reputation for ...

Saulsbury Industries

SR Process Engineer

Houston, TX · On-site

$99K - $128K/yr

The Senior Process Engineer will also assist with proposal and estimating activities for EPC ... Conceptual development of project scope and estimating for new project proposals * Selects and ...

ARION BLUE LLC

Sr. Process Engineer (19004)

Houston, TX

$96K - $124K/yr

The Sr. Process Engineer is responsible for leading the design and execution of process systems ... Leads the design of a process unit, including establishing process design basis, development of ...

Arion Blue

Sr. Process Engineer (19004)

Houston, TX · On-site

$96K - $124K/yr

The Sr. Process Engineer is responsible for leading the design and execution of process systems ... Leads the design of a process unit, including establishing process design basis, development of ...

Audubon Companies

Senior Process Engineer

Houston, TX · On-site

$100K - $130K/yr

Audubon is seeking an accomplished Senior Process Engineer who thrives when trusted with meaningful ... Lead or manage P&ID development, ensuring that process requirements, controls, safeguarding ...

RadNet, Inc.

Senior Process Engineer

Houston, TX · On-site

$140 - $180/hr

Audubon is seeking an accomplished Senior Process Engineer who thrives when trusted with meaningful ... Lead or manage P&ID development, ensuring that process requirements, controls, safeguarding ...

Audubon Companies

Senior Process Engineer

Houston, TX · On-site

$100K - $130K/yr

Audubon is seeking an accomplished Senior Process Engineer who thrives when trusted with meaningful ... Lead or manage P&ID development, ensuring that process requirements, controls, safeguarding ...

Envirogen

Senior Process Engineer

Kingwood, TX · On-site

$90K - $117K/yr

We are seeking a high-calibre Senior Process Engineer to join our core engineering team at our ... Drive Applied R&D & Innovation: Formulate strategic testing frameworks, lead advanced laboratory ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Spring, TX

Senior Process Development Engineer information

See Spring, TX salary details

$66.7K

$107.8K

$151.7K

How much do senior process development engineer jobs pay per year?

As of Aug 10, 2026, the average yearly pay for senior process development engineer in Spring, TX is $107,780.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,500.00 and $119,700.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Spring, TX? For Senior Process Development Engineer jobs in Spring, TX, the most frequently searched job titles are:
What job categories do people searching Senior Process Development Engineer jobs in Spring, TX look for? The top searched job categories for Senior Process Development Engineer jobs in Spring, TX are:
What cities near Spring, TX are hiring for Senior Process Development Engineer jobs? Cities near Spring, TX with the most Senior Process Development Engineer job openings:
Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Spring, TX as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 16% Part Time, and 2% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $107,780 per year, or $51.8 per hour.

Senior Process Engineer

MetOx International, Inc.

Houston, TX • On-site

$99K - $128K/yr

Full-time

Medical, Dental, Vision, Retirement

Posted 15 days ago

Job description

Empower Your Future: At MetOx International, we're pioneering the next era of energy security and abundance through breakthrough superconducting technology. As a Senior Process Engineer specializing in thin-film deposition, you'll help advance one of the world's most sophisticated continuous manufacturing platforms. Your work will directly influence manufacturing yield, process capability, product performance, and the commercialization of next-generation high-temperature superconducting (HTS) wire.
Based at our global headquarters in Houston, TX, the Senior Process Engineer provides technical leadership for sputtering and related thin-film deposition processes supporting MetOx's reel-to-reel manufacturing platform. Working closely with Materials Engineering, Equipment Engineering, Manufacturing Engineering, Quality, and Operations, this role combines process engineering, statistical analysis, and manufacturing optimization to develop robust, scalable processes capable of supporting commercial-scale production.
Key Responsibilities
Process Technology Leadership
  • Owns the technical development and continuous improvement of sputtering and related thin-film deposition processes supporting MetOx's manufacturing platform.
  • Defines process capability improvement strategies that increase throughput, improve film quality, reduce variation, and enhance manufacturing robustness.
  • Evaluates emerging deposition technologies, process innovations, and manufacturing approaches to support future product and manufacturing development.
  • Provides technical leadership for deposition process performance across development, pilot production, and manufacturing scale-up.

Process Development & Optimization
  • Designs and executes statistically rigorous experiments to optimize deposition processes, process capability, and manufacturing performance.
  • Applies advanced process engineering principles to solve complex challenges involving film deposition, process stability, defect reduction, equipment capability, and yield improvement.
  • Establishes operating windows, process controls, and statistical monitoring strategies to ensure repeatable manufacturing performance.
  • Utilizes engineering and production data to identify trends, improve process capability, and implement sustainable process improvements.
  • Troubleshoots complex manufacturing issues and implements long-term corrective and preventive actions.

Manufacturing Integration
  • Partners with Manufacturing Engineering, Equipment Engineering, Materials Engineering, Quality, and Operations to successfully transition process improvements into production.
  • Develops and maintains process specifications, standard operating procedures, qualification plans, and engineering documentation supporting manufacturing operations.
  • Leads updates to process control plans, PFMEAs, and process validation activities.
  • Supports manufacturing scale-up through robust process development, qualification, and continuous improvement initiatives.

Project Leadership
  • Owns process engineering projects from problem definition through validation, implementation, and manufacturing handoff.
  • Defines project scope, timelines, technical deliverables, and success metrics for process improvement initiatives.
  • Leads cross-functional technical reviews while effectively communicating project progress, technical risks, and engineering recommendations.
  • Coordinates internal engineering resources and external suppliers to ensure successful project execution.

Mentorship
  • Mentors junior engineers and supports the technical development of engineering and manufacturing personnel.
  • Promotes structured problem solving, statistical thinking, and engineering best practices across the organization.

Other duties as assigned
Minimum Qualifications:
  • Bachelor's degree in Chemical Engineering, Materials Science and Engineering, Mechanical Engineering, Physics, or a related engineering or scientific discipline.
  • Four years of process engineering or manufacturing engineering experience involving sputtering, physical vapor deposition (PVD), vacuum thin-film deposition, or closely related deposition technologies.
  • An advanced degree may be substituted for required experience on a year-for-year basis, depending on relevance and level.
  • Demonstrated experience designing and executing statistically driven process improvement experiments.
  • Experience analyzing manufacturing data using statistical methods to improve process capability, product quality, and manufacturing performance.
  • Demonstrated experience troubleshooting complex manufacturing processes and implementing sustainable corrective actions.

Preferred Qualifications:
  • Advanced degree (Master's or PhD) in Engineering or a related scientific discipline applicable to the position.
  • Experience supporting high-temperature superconductors (HTS), semiconductor manufacturing, advanced coatings, optical coatings, battery materials, magnetic materials, or other thin-film technologies.
  • Experience with reactive sputtering, magnetron sputtering, and biased or ion-assisted processing.
  • Experience supporting technology transfer from development into manufacturing.
  • Experience leading Lean Manufacturing, Kaizen, or Six Sigma initiatives.
  • Experience with Design of Experiments (DOE), Statistical Process Control (SPC), MSA, JMP, Minitab, Python, or other statistical analysis tools.
  • Experience with vacuum systems, plasma processing, and thin-film characterization techniques.

Knowledge, Skills, & Abilities:
  • Deep first-principles understanding of process, vacuum, and electronics relating to sputtered film growth and sidewall coverage. . Strong understanding of statistical process control, process capability analysis, Design of Experiments (DOE), and data-driven process optimization.
  • Strong analytical and problem-solving skills with a rigorous, data-driven approach to engineering decision making.
  • Ability to independently lead technical projects while effectively influencing cross-functional engineering and manufacturing teams.
  • Excellent communication and technical documentation skills.
  • Demonstrated commitment to quality, continuous improvement, and manufacturing excellence.

Physical Demands: This position requires sitting at a desk and viewing a computer screen for extended periods while working or performing other office tasks. Ability to move around the office, including occasional standing, walking, and bending to retrieve documents, attend meetings, or use office equipment. Some light lifting may be required, up to 20 lbs.
MetOx is proud to offer competitive benefits including:
  • Health, dental, and vision available on the first day of employment
  • 401(k) match
  • Paid parental leave & adoption assistance
  • Educational reimbursement
  • And more!

We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veteran status, or any other characteristic protected by law.

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