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Senior Process Safety Engineer Jobs in Austin, TX

SpaceX

Sr. Process Safety Engineer

Bastrop, TX · On-site

SENIOR PROCESS SAFETY ENGINEER The SpaceX Bastrop Environmental Health & Safety team is seeking a highly driven engineer to establish process safety parameters across a variety of cutting-edge ...

3M

Corporate Process Safety Specialist

Austin, TX · On-site

Process Safety Engineer/Specialist Collaborate with Innovative 3Mers Around the World Choosing where to start and grow your career has a major impact on your professional and personal life, so it ...

3M

Corporate Process Safety Specialist

Austin, TX

Process Safety Engineer/Specialist Collaborate with Innovative 3Mers Around the World Choosing where to start and grow your career has a major impact on your professional and personal life, so it ...

EchoLink

Sr. Process Engineer

Taylor, TX · On-site

$105K - $135K/yr

Senior Process Engineer Job Type: Full-Time Location: Taylor, TX We are looking for an organized, innovative, collaborative and forward-thinking Senior Process Engineer to join our team in Austin ...

Approach Venture LLC

Senior Process Engineer

Austin, TX · On-site

$140K - $180K/yr

Senior Process Engineer - Advanced Packaging & Manufacturing Austin, Texas | On-site Opportunity Summary A venture-backed deep technology company is developing advanced photonic and electronic ...

Approach Venture

Senior Process Engineer

Austin, TX

$140K - $180K/yr

Senior Process Engineer - Advanced Packaging & Manufacturing Austin, Texas | On-site Opportunity Summary A venture-backed deep technology company is developing advanced photonic and electronic ...

Stantec

Senior Process Engineer

Austin, TX · On-site

$103K - $133K/yr

Your Opportunity Stantec Buildings is seeking a Senior Process Engineer to lead the design and ... Strong knowledge of industry codes, standards, safety practices, and regulatory requirements.

Stantec

Senior Process Engineer

Austin, TX · On-site

$103K - $133K/yr

Your Opportunity Stantec Buildings is seeking a Senior Process Engineer to lead the design and ... Strong knowledge of industry codes, standards, safety practices, and regulatory requirements.

Stantec

Senior Process Engineer

Austin, TX · On-site

$103K - $133K/yr

Your Opportunity Stantec Buildings is seeking a Senior Process Engineer to lead the design and ... Strong knowledge of industry codes, standards, safety practices, and regulatory requirements.

Stantec

Senior Process Engineer

Austin, TX · On-site

$103K - $133K/yr

Your Opportunity Stantec Buildings is seeking a Senior Process Engineer to lead the design and ... Strong knowledge of industry codes, standards, safety practices, and regulatory requirements.

Eurofins

Safety Engineer

Austin, TX · On-site

The Staff engineer should be senior enough to demonstrate working knowledge within the standards ... S., Canadian and other international product safety standards; writing reports; and communicating ...

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Senior Process Safety Engineer information

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How much do senior process safety engineer jobs pay per year?

As of Aug 17, 2026, the average yearly pay for senior process safety engineer in Austin, TX is $120,023.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,100.00 and $133,300.00 per year, depending on experience, location, and employer.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What are the most commonly searched types of Process Safety Engineer jobs in Austin, TX?

The most popular types of Process Safety Engineer jobs in Austin, TX are:

What are popular job titles related to Senior Process Safety Engineer jobs in Austin, TX?

For Senior Process Safety Engineer jobs in Austin, TX, the most frequently searched job titles are:

What job categories do people searching Senior Process Safety Engineer jobs in Austin, TX look for?

The top searched job categories for Senior Process Safety Engineer jobs in Austin, TX are:

What cities near Austin, TX are hiring for Senior Process Safety Engineer jobs?

Cities near Austin, TX with the most Senior Process Safety Engineer job openings:

Senior Process Safety Engineer jobs near you
Infographic showing various Senior Process Safety Engineer job openings in Austin, TX as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 16% Part Time, 2% Contract, and 1% Nights. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $120,023 per year, or $57.7 per hour.

Sr. Process Safety Engineer

SpaceX

Bastrop, TX • On-site

Full-time

Re-posted 17 days ago

SpaceX rating

8.8

Company rating: 8.8 out of 10

Based on 147 frontline employees who took The Breakroom Quiz

14th of 72 rated aerospace companies

Job description

SENIOR PROCESS SAFETY ENGINEER

The SpaceX Bastrop Environmental Health & Safety team is seeking a highly driven engineer to establish process safety parameters across a variety of cutting-edge technologies and manufacturing processes. A successful engineer in this role will thrive in a high-paced collaborative environment, establishing themselves as a process safety SME with key stakeholders.

RESPONSIBILITIES:

  • Conduct Process Hazard Analyses (PHAs) of advanced chemical systems and recommend controls to manage risks as low as reasonably practicable
  • Evaluate equipment overpressure/overtemperature scenarios and reaction hazards
  • Perform/oversee Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), as well as risk assessments and hazard analyses on complex process equipment
  • Implement and field validate safety critical instruments and interlocks during Pre-Startup Safety Reviews (PSSRs)
  • Implement a Process Safety Management (PSM) program and ensure compliance with all pillars of PSM

BASIC QUALIFICATIONS:

  • Bachelor's degree in process safety or chemical engineering
  • 5+ years' experience with design and commissioning chemical systems

PREFERRED SKILLS AND EXPERIENCE:

  • Master's degree in chemical engineering
  • Ability to read and interpret P&IDs, equipment datasheets, instrumentation diagrams, etc.
  • Experience with reviewing safety control circuits and calculating safety performance levels
  • Experience with design and commissioning of process systems for hydrofluoric acid, strong acids and bases, pyrophoric and flammable gases
  • Advanced understanding of industry codes, standards, and practices such as ASME, NFPA, ANSI, IBC/IFC, RAGAGEP, etc.
  • Knowledge of quality tools such as lean manufacturing principles, statistical process control, root cause analysis and corrective action, process failure mode and effects analysis (PFMEA), control plans, and various problem-solving approaches
  • Strong interpersonal and collaborative skills
  • Enthusiasm for the missions of enabling global internet connectivity and multi-planetary life

ADDITIONAL REQUIREMENTS:

  • This is not a remote or hybrid position and will require relocation if not already local to the Bastrop, TX area
  • Position occasionally requires the ability to work extended hours and weekends when needed

What SpaceX employees say

Pay

Benefits

Hours and flexibility

Workplace

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About SpaceX

Sourced by ZipRecruiter

Industry

Aerospace product and parts manufacturing, data services, guided missile and space vehicle manufacturing and satellite telecommunications

Company size

1,001 - 5,000 Employees

Headquarters location

Hawthorne, CA, US

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