1

Senior Process Safety Engineer Jobs in Austin, TX

Process Safety Engineer/Specialist Collaborate with Innovative 3Mers Around the World Choosing where to start and grow your career has a major impact on your professional and personal life, so it ...

Senior Process Engineer

Austin, TX · On-site

$103K - $133K/yr

Your Opportunity Stantec Buildings is seeking a Senior Process Engineer to lead the design and ... Strong knowledge of industry codes, standards, safety practices, and regulatory requirements.

Senior Process Engineer

Austin, TX · On-site

$103K - $133K/yr

Your Opportunity Stantec Buildings is seeking a Senior Process Engineer to lead the design and ... Strong knowledge of industry codes, standards, safety practices, and regulatory requirements.

Senior Process Engineer

San Marcos, TX

$99K - $128K/yr

Senior Process Engineer Reports to: Lead Process Engineer Location: San Marcos, Texas We have one ... Evaluating processes and equipment to ensure compliance with environmental and safety regulations.

Senior Process Engineer

San Marcos, TX · On-site

$94K - $121K/yr

Senior Process Engineer Reports to: Lead Process Engineer Location: San Marcos, Texas We have one ... Evaluating processes and equipment to ensure compliance with environmental and safety regulations.

The Staff engineer should be senior enough to demonstrate working knowledge within the standards ... S., Canadian and other international product safety standards; writing reports; and communicating ...

next page

Showing results 1-20

Senior Process Safety Engineer information

See Austin, TX salary details

$74.3K

$120.1K

$169K

How much do senior process safety engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for senior process safety engineer in Austin, TX is $120,051.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,100.00 and $133,300.00 per year, depending on experience, location, and employer.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What are the most commonly searched types of Process Safety Engineer jobs in Austin, TX?

The most popular types of Process Safety Engineer jobs in Austin, TX are:

What job categories do people searching Senior Process Safety Engineer jobs in Austin, TX look for?

The top searched job categories for Senior Process Safety Engineer jobs in Austin, TX are:

What cities near Austin, TX are hiring for Senior Process Safety Engineer jobs?

Cities near Austin, TX with the most Senior Process Safety Engineer job openings:

Infographic showing various Senior Process Safety Engineer job openings in Austin, TX as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 16% Part Time, 2% Contract, and 1% Nights. Highlights an 97% Physical, and 3% Remote job distribution, with an average salary of $120,051 per year, or $57.7 per hour.

Corporate Process Safety Specialist

3M

Austin, TX • On-site

Full-time

Medical, Dental, Vision, Life, Retirement

Posted 25 days ago


Key responsibilities

  • Provide leadership and technical expertise for process safety to improve safety performance globally.

  • Lead hazard assessment reviews and support the development and implementation of process safety standards, including training and audit requirements.

  • Lead incident investigations, review root causes, and share learnings to prevent future incidents.


3M rating

7.8

Company rating: 7.8 out of 10

Based on 249 frontline employees who took The Breakroom Quiz

170th of 545 rated manufacturers


Job description

Job Description:

Process Safety Engineer/Specialist


Collaborate with Innovative 3Mers Around the World


Choosing where to start and grow your career has a major impact on your professional and personal life, so it's equally important you know that the company that you choose to work at, and its leaders, will support and guide you. With a wide variety of people, global locations, technologies and products, 3M is a place where you can collaborate with other curious, creative 3Mers.


This position provides an opportunity to transition from other private, public, government or military experience to a 3M career.


The Impact You'll Make in this Role
As a Process Safety Specialist - Global EHS, you will have the opportunity to tap into your curiosity and collaborate with some of the most innovative and people around the world. Here, you will make an impact by:

Provide leadership and technical expertise for process safety to achieve sustained safety performance improvements globally.

  • Develop and refine process safety standards including training, tools, communication and audit requirements for topics including, but not limited to, emergency preparedness and response, hot work, mechanical integrity, and management of change and provide guidance to implement process safety expectations.

  • Lead teams and advise colleagues to facilitate process safety and hazard assessment reviews, including but not limited to, LOPA scenarios, reactive chemical scenarios, and management of change requests.

  • Review, support, and implement process safety assessment strategies for HAZOP, LOPA, etc.

  • Review and provide guidance on process safety technology to mitigate process safety risks in partnership with manufacturing technology leadership and CAPEX project teams.

  • Lead incident investigations, as required, and review root cause for process safety incidents and near misses as required. Elevate learnings to be replicated to other applicable facilities to prevent future incidents.

  • Lead and/or participate on global process safety audits.

  • Co-lead internal process safety networks to connect and coach process safety SMEs globally and facilitate new leader PHA reviews to ensure operations, engineering and site resources fully understand risks in line with their role and responsibility.

  • Collaborate across global EHS, area EHS teams, operations, engineering, R&D, legal affairs, occupational medicine, and external stakeholders to drive EHS performance excellence and recognize and replicate EHS best practices.

  • Contribute to a culture of trust, collaboration, attention to detail, and standard work to realize a working environment of open communications, project management and prioritization, and a full entitlement mindset toward compliance and risk reduction.

  • Participate in external benchmarking and trade association engagement to ensure the identification and integration of novel techniques and technologies to improve and sustain EHS performance.


Your Skills and Expertise
To set you up for success in this role from day one, 3M requires (at a minimum) the following qualifications:

  • Bachelor's degree or higher in an engineering or science discipline (completed and verified prior to start)

  • Five (5) years of process safety experience, global and/or site-level in a private, public, government or military environment.


Additional qualifications that could help you succeed even further in this role include:

  • Process safety expertise in hazard assessment tools, programs to control risks of unplanned events (e.g. fires, explosions, chemical releases) and deep understanding of process technology and hazards.

  • Experience with global, regional (US, Asia, etc.), and/or state process safety regulations and risk reduction strategies for manufacturing facilities.

  • High attention to detail, process-oriented, ability to develop and maintain good working relations with clients, ability to communicate (multi-lingual a plus) broadly, clear/concise writing ability and data documentation style, self-starter with the ability to multi-task.

  • Strong demonstration of project management skills and ability to manage activities and priorities within cross-functional teams to achieve targets and objectives.

  • Previous experience in process engineering, design engineering or manufacturing.

  • Working knowledge and experience in one or more EHS professional disciplines (e.g. worker safety, industrial hygiene, environmental compliance).

  • Master's degree or higher in an engineering, science or EHS related discipline from an accredited institution.

  • Certification(s) such as: Center for Chemical Process Safety Certification (CCPSC), Professional Engineer (PE), Certified Safety Professional (CSP), or related EHS credential.


Work location:

  • On-site (Job Duties allow for some remote work but require travel to Maplewood,

  • Austin or other 3M locations at least 4 days per week)


Travel: May include up to 30% domestic/international
Relocation Assistance: May be authorized


Must be legally authorized to work in country of employment without sponsorship for employment visa status (e.g., H1B status).


Supporting Your Well-being
3M offers many programs to help you live your best life - both physically and financially. To ensure competitive pay and benefits, 3M regularly benchmarks with other companies that are comparable in size and scope.

Chat with Max

For assistance with searching through our current job openings or for more information about all things 3M, visit Max, our virtual recruiting assistant on 3M.com/careers.

Applicable to US Applicants Only:The expected compensation range for this position is $145,676 - $178,049, which includes base pay plus variable incentive pay, if eligible. This range represents a good faith estimate for this position. The specific compensation offered to a candidate may vary based on factors including, but not limited to, the candidate's relevant knowledge, training, skills, work location, and/or experience. In addition, this position may be eligible for a range of benefits (e.g., Medical, Dental & Vision, Health Savings Accounts, Health Care & Dependent Care Flexible Spending Accounts, Disability Benefits, Life Insurance, Voluntary Benefits, Paid Absences and Retirement Benefits, etc.). Additional information is available at: https://www.3m.com/3M/en_US/careers-us/working-at-3m/benefits/.Good Faith Posting Date Range 08/14/2026 To 09/13/2026 Or until filledAll US-based 3M full time employees will need to sign an employee agreement as a condition of employment with 3M. This agreement lays out key terms on using 3M Confidential Information and Trade Secrets. It also has provisions discussing conflicts of interest and how inventions are assigned. Employees that are Job Grade 7 or equivalent and above may also have obligations to not compete against 3M or solicit its employees or customers, both during their employment, and for a period after they leave 3M.Learn more about 3M's creative solutions to the world's problems at www.3M.com or on Instagram, Facebook, and LinkedIn @3M.Responsibilities of this position include that corporate policies, procedures and security standards are complied with while performing assigned duties.Safety is a core value at 3M. All employees are expected to contribute to a strong Environmental Health and Safety (EHS) culture by following safety policies, identifying hazards, and engaging in continuous improvement.Pay & Benefits Overview: https://www.3m.com/3M/en_US/careers-us/working-at-3m/benefits/3M does not discriminate in hiring or employment on the basis of race, color, sex, national origin, religion, age, disability, veteran status, or any other characteristic protected by applicable law.

Please note: your application may not be considered if you do not provide your education and work history, either by: 1) uploading a resume, or 2) entering the information into the application fields directly.

3M Global Terms of Use and Privacy Statement


Carefully read these Terms of Use before using this website. Your access to and use of this website and application for a job at 3M are conditioned on your acceptance and compliance with these terms.

Please click on the following links and select the country where you are applying for employment to review the applicable Terms of Use (link here) and Privacy Policy (link here). Before submitting your application, you will be asked to confirm your agreement with the terms.


What 3M employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom