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Process Safety Engineer Jobs in Austin, TX (NOW HIRING)

3M

Corporate Process Safety Specialist

Austin, TX · On-site

Process Safety Engineer/Specialist Collaborate with Innovative 3Mers Around the World Choosing where to start and grow your career has a major impact on your professional and personal life, so it ...

SpaceX

Environmental Health & Safety Engineer

Bastrop, TX

$72K - $95K/yr

ENVIRONMENTAL HEALTH & SAFETY ENGINEER As part of a team of technicians and engineers, you will ... Strong knowledge of process safety management methods and best practices with pressure systems and ...

SpaceX

Environmental Health & Safety Engineer

Bastrop, TX · On-site

$72K - $95K/yr

ENVIRONMENTAL HEALTH & SAFETY ENGINEER As part of a team of technicians and engineers, you will ... Strong knowledge of process safety management methods and best practices with pressure systems and ...

Augment Professional Services

Process Engineer

Austin, TX · On-site

$60 - $95/hr

Participate in process safety and design reviews. * Support commissioning, startup, qualification, and system turnover. * Coordinate with vendors and multidisciplinary engineering teams. Required ...

Raytheon

Principal System Safety Engineer

Austin, TX

System Safety is an integral part of the design process, functioning as a critical component within the broader systems engineering framework. From concept development to deployment and beyond, the ...

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Process Safety Engineer information

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$38.2K

$112.2K

$155.6K

How much do process safety engineer jobs pay per year?

As of Aug 23, 2026, the average yearly pay for process safety engineer in Austin, TX is $112,174.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,100.00 and $127,900.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs

What are the most commonly searched types of Process Safety Engineer jobs in Austin, TX?

The most popular types of Process Safety Engineer jobs in Austin, TX are:

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For Process Safety Engineer jobs in Austin, TX, the most frequently searched job titles are:

What job categories do people searching Process Safety Engineer jobs in Austin, TX look for?

The top searched job categories for Process Safety Engineer jobs in Austin, TX are:

What cities near Austin, TX are hiring for Process Safety Engineer jobs?

Cities near Austin, TX with the most Process Safety Engineer job openings:

Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Austin, TX as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 16% Part Time, 2% Contract, and 1% Nights. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $112,174 per year, or $53.9 per hour.

Sr. Process Safety Engineer

United States Digital Space LLC

Bastrop, TX • On-site

$90 - $115/hr

Other

Posted 5 days ago

Job description

the company was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today the company is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

SENIOR PROCESS SAFETY ENGINEER

The the company Bastrop Environmental Health & Safety team is seeking a highly driven engineer to establish process safety parameters across a variety of cutting-edge technologies and manufacturing processes. A successful engineer in this role will thrive in a high-paced collaborative environment, establishing themselves as a process safety SME with key stakeholders.

RESPONSIBILITIES
  • Conduct Process Hazard Analyses (PHAs) of advanced chemical systems and recommend controls to manage risks as low as reasonably practicable
  • Evaluate equipment overpressure/overtemperature scenarios and reaction hazards
  • Perform/oversee Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), as well as risk assessments and hazard analyses on complex process equipment
  • Implement and field validate safety critical instruments and interlocks during Pre-Startup Safety Reviews (PSSRs)
  • Implement a Process Safety Management (PSM) program and ensure compliance with all pillars of PSM
BASIC QUALIFICATIONS
  • Bachelor’s degree in process safety or chemical engineering
  • 5+ years’ experience with design and commissioning chemical systems
PREFERRED SKILLS AND EXPERIENCE
  • Master’s degree in chemical engineering
  • Ability to read and interpret PIDs, equipment datasheets, instrumentation diagrams, etc.
  • Experience with reviewing safety control circuits and calculating safety performance levels
  • Experience with design and commissioning of process systems for hydrofluoric acid, strong acids and bases, pyrophoric and flammable gases
  • Advanced understanding of industry codes, standards, and practices such as ASME, NFPA, ANSI, IBC/IFC, RAGAGEP, etc.
  • Knowledge of quality tools such as lean manufacturing principles, statistical process control, root cause analysis and corrective action, process failure mode and effects analysis (PFMEA), control plans, and various problem-solving approaches
  • Strong interpersonal and collaborative skills
  • Enthusiasm for the missions of enabling global internet connectivity and multi-planetary life
ADDITIONAL REQUIREMENTS
  • This is not a remote or hybrid position and will require relocation if not already local to the Bastrop, TX area
  • Position occasionally requires the ability to work extended hours and weekends when needed
ITAR REQUIREMENTS
  • To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

the company is an Equal Opportunity Employer; employment with the company is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of the company’s Affinity Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to hr@unitedstatesdigital.space.

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