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Process Safety Engineer Jobs in Austin, TX (NOW HIRING)

The Process Engineer will translate EnergyX's separation advances into technologies such as ... Integrating safety in design, Process Safety, HAZOP, and HAZID. * Effective communication skills as ...

System Safety is an integral part of the design process, functioning as a critical component within the broader systems engineering framework. From concept development to deployment and beyond, the ...

Arm is looking for a Principal/Staff level Quality & Safety Engineer to join the Arm Global ... Establish process improvements, trainings, corrective actions, and best-in-class practices across ...

Arm is looking for a Principal/Staff level Quality & Safety Engineer to join the Arm Global ... Establish process improvements, trainings, corrective actions, and best-in-class practices across ...

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Process Safety Engineer information

See Austin, TX salary details

$38.2K

$112.2K

$155.6K

How much do process safety engineer jobs pay per year?

As of Aug 23, 2026, the average yearly pay for process safety engineer in Austin, TX is $112,174.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,100.00 and $127,900.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in Austin, TX?

The most popular types of Process Safety Engineer jobs in Austin, TX are:

What job categories do people searching Process Safety Engineer jobs in Austin, TX look for?

The top searched job categories for Process Safety Engineer jobs in Austin, TX are:

What cities near Austin, TX are hiring for Process Safety Engineer jobs?

Cities near Austin, TX with the most Process Safety Engineer job openings:

Infographic showing various Process Safety Engineer job openings in Austin, TX as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 16% Part Time, 2% Contract, and 1% Nights. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $112,174 per year, or $53.9 per hour.

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 25 days ago


Job description

Energy Exploration Technologies, Inc. (EnergyX) has a mission to become a worldwide leader in the global transition to sustainable energy. Founded in 2018, the company is fundamentally changing the way humanity is powering our world and storing clean energy with breakthrough lithium-ion technology and energy storage solutions.


The Process Engineer will translate EnergyX's separation advances into technologies such as electrodialysis, solvent extraction, brine pretreatment, adsorption, and ion exchange scaling from bench to pilot and demonstration scale leading to commercialization. The role will lead a team responsible for process development, flowsheet design, simulations, equipment sizing, and specifications, piping, and developing PFDs, PIDs, HAZID, and HAZOPs for various scales of plants. The position will be responsible for optimizing and operating demonstration plants and play a lead role in technology transfer to commercialization.


Responsibilities

Work on a team of experienced EnergyX scientists in research and development focused on disruptive materials and engineering systems to fundamentally transform scientific aspects of the energy industry including:

  • Lead EnergyX novel lithium extraction materials and technologies scale-up to commercial scale.
  • Engage with EPC contractors to deliver demonstration and commercial plants.
  • Optimize the existing demonstration plants for the process and equipment, translate pilot and demo results to process and equipment design criteria, and deliver the engineering concepts to the commercial engineering.
  • Manage and mentor engineering staff in materials production and process development in areas of membrane production and separation, electrodialysis, ion exchange/adsorption and solvent extraction.
  • Track and communicate the results of laboratory and pilot projects to design, production, and materials engineers.
  • Evaluate the state of the industry techniques and equipment for future lab and pilot testing capabilities.
  • Translate process concepts to tangible process engineering design and equipment design criteria to detailed equipment sizing.
  • Convert technical information from laboratory and pilot to demo and commercial process systems.
  • Coordinate testing and piloting with contract laboratories.
  • Interface with equipment vendors to procure equipment to specifications.
  • Oversee development and implementation process plants at all scales.
  • Assess competitive technologies and their applications and collaborate with R&D team to design experiments to evaluate technologies.


Basic Qualifications

  • Bachelor's degree or higher in Engineering (Chemical Engineering, Metallurgical Engineering, or Minerals Engineering)
  • Minimum 5 years of work experience in process development, piloting, scale-up, and operations.
  • Hands-on experience working in the pilot and demo plants, running tests, process trouble-shooting and process equipment
  • Understands integrating technology into overall process design.
  • Experience with typical hydrometallurgical unit operations, specifically membrane separation, ion exchange, evaporation, crystallization, and solvent extraction technologies.
  • Experienced with project development, management, and delivery.


Additional Requirements

  • Ability to work in a fast-paced, changing priorities, fuzzy scopes startup environment.
  • Understanding of techniques applicable for lithium extraction, separation, recovery, and refining.
  • General knowledge of the water/brine treatment, water desalination, membrane, energy storage, and lithium industries.
  • Strong knowledge of unit operation functionality including understanding the strengths and weaknesses of various unit operations and their limitations.
  • Conducting engineering calculations, mass and energy balances, process modeling, and process equipment design.
  • Experienced in drafting process engineering documents, such as PFD, P&ID, control philosophy, process design criteria.
  • Strong capital cost and operating cost knowledge of relevant processes, equipment, and unit operations.
  • Integrating safety in design, Process Safety, HAZOP, and HAZID.
  • Effective communication skills as related to the board, partners, and investors including presentation skills at meetings and conferences.
  • Capable of producing technical reports, engineering drawings, slides, summary reports


Benefits:

  • Competitive pay
  • Paid time-off, holidays, and sick time
  • 401(k) with employer match
  • Equity Package
  • Medical, dental and vision benefits with employer contribution; voluntary benefits available
  • Company-sponsored events


EnergyX is an Equal Opportunity Employer; employment with EnergyX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.