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Senior Process Safety Engineer Jobs in Houston, TX

Huntsman

Process Safety Engineer

Houston, TX · On-site

: Process Safety Engineer Huntsman is seeking a Process Safety Engineer supporting the Manufacturing function located in Conroe, Texas . This position will report to the Technical Manager . Job Scope ...

Ineos

Process Safety Engineer

Alvin, TX · Hybrid

Olefins and Polymers USA LLC Job title Process Safety Engineer Grade 34/35 Offer Range $105,000 - 156,000 (commensurate with experience) Location CBW - (Hybrid) INEOS Olefins and Polymers (O&P) USA ...

INEOS

Process Safety Engineer

Alvin, TX · On-site

Olefins and Polymers USA LLC Job title Process Safety Engineer Grade 34/35 Offer Range $105,000 - 156,000 (commensurate with experience) Location CBW - (Hybrid) INEOS Olefins and Polymers (O&P) USA ...

INEOS

Process Safety Engineer

Texas City, TX · On-site

Compensation Grade The Process Safety Engineer leads and supports the site process safety agenda by strengthening Process Safety Management (PSM), risk management and regulatory compliance practices.

Ineos

Process Safety Engineer

Texas City, TX · On-site

Compensation Grade The Process Safety Engineer leads and supports the site process safety agenda by strengthening Process Safety Management (PSM), risk management and regulatory compliance practices.

Mariana Minerals

Process Safety Engineer

Houston, TX · On-site

The Role Mariana Minerals is seeking a Process Safety Management (PSM) Engineer to help build, administer, and continuously improve the company's process safety and major hazard risk management ...

Cenovus

Process Safety Engineer

Houston, TX · On-site

The Process Safety Engineer supports refinery operations by identifying, assessing, and reducing process safety risks across multiple operating units. This role partners with operations, leadership ...

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Senior Process Safety Engineer information

See Houston, TX salary details

$72.7K

$117.3K

$165.2K

How much do senior process safety engineer jobs pay per year?

As of Sep 1, 2026, the average yearly pay for senior process safety engineer in Houston, TX is $117,346.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,800.00 and $130,300.00 per year, depending on experience, location, and employer.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What are the most commonly searched types of Process Safety Engineer jobs in Houston, TX?

The most popular types of Process Safety Engineer jobs in Houston, TX are:

What are popular job titles related to Senior Process Safety Engineer jobs in Houston, TX?

For Senior Process Safety Engineer jobs in Houston, TX, the most frequently searched job titles are:

What job categories do people searching Senior Process Safety Engineer jobs in Houston, TX look for?

The top searched job categories for Senior Process Safety Engineer jobs in Houston, TX are:

What cities near Houston, TX are hiring for Senior Process Safety Engineer jobs?

Cities near Houston, TX with the most Senior Process Safety Engineer job openings:

Senior Process Safety Engineer jobs near you
Infographic showing various Senior Process Safety Engineer job openings in Houston, TX as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 15% Part Time, 2% Temporary, 1% Contract, and 1% Nights. Highlights an 97% Physical, and 3% Remote job distribution, with an average salary of $104,323 per year, or $50.2 per hour.

Senior Process Safety Engineer

Caturus Management Services, LLC

Houston, TX • On-site

Full-time

Re-posted 27 days ago

Job description

Senior Process Safety Engineer
Department: Engineering
Employment Type: Full Time
Location: US TX Houston - Technip Office
Description
About Us:
The Caturus platform founded by Kimmeridge - an alternative asset manager focused on the energy sector - supports Kimmeridge's overarching goal of providing low-cost energy on demand with the lowest carbon footprint.
Kimmeridge's vision in creating Caturus is to build the only independent, fully integrated natural gas and LNG export platform in the U.S. through a combination of its upstream operations and via Commonwealth LNG, a 9.5 million tonnes per annum liquefied natural gas export terminal in southwestern Louisiana on the U.S. Gulf Coast. The combined entities are committed to delivering responsibly sourced, low-emission fuel to domestic and international markets.
Caturus is a Houston-based, private exploration and production company seeking to materially grow production through development of deep, high pressure, dry gas windows of the Eagle Ford and Austin Chalk, as well as Haynesville formations located in Texas and Louisiana while maintaining a relentless focus on safety.
Commonwealth LNG was founded by industry veterans who decided to re-engineer the LNG construction model. Using proven best practices, Commonwealth is committed to building a world-class LNG export facility while focusing on safety, managing risk and achieving best-in-class environmental standards.
Job Description
Position Summary:
The Engineer, Senior Process Engineer is responsible for the FEED process safety deliverables, setting Company's Process Safety in Design (PSID) philosophy, and participating risk reviews such as HAZOP, LOPA studies. This includes developing and presenting the Company's HSSE Plan and ensures HSE is emphasized throughout all process design activities. The Lead Process Safety Engineer will play an active role in the development of the safety culture on the project, making safety a natural part of all work performed.
Key Accountabilities:
  • Conduct and facilitate PHAs (e.g., HAZOPs, LOPA) and other risk assessment techniques to identify, analyze, and evaluate process hazards at LNG facilities.
  • Develop and implement risk control solutions to mitigate identified process safety hazards, manage risk registers, and ensure effective risk management strategies are in place.
  • Support and drive various elements of the PSM program, including Management of Change (MOC) and Pre-Startup Safety Reviews (PSSR), to ensure process integrity and safety.
  • Lead or participate in the investigation of process safety events, conduct root cause analyses, and develop corrective actions to prevent recurrence and ensure continuous improvement.
  • Provide engineering and technical input during the design phase of new projects and the modification of existing facilities, ensuring compliance with industry safety standards and regulatory requirements.
  • Promote and advance a strong process safety culture by providing technical guidance, mentoring others, and ensuring Key Performance Indicators (KPIs) are monitored and visible across the organization.
  • Support the management and maintenance of Process Safety Information (PSI) to ensure it is up-to-date and accessible for risk management and operational planning.

Qualifications:
Education, Certificates, and Licenses:
Bachelor's Degree in Engineering Required
Experience:
  • 10 plus years of prior or relevant work experience as a Process Safety Engineer required.
  • LNG experience strongly preferred.

Knowledge, Skills, and Abilities:
  • Proactive and problem-solving attitude, analytic, flexible, team player.
  • Ability to attend to detail and work in a time-conscious and time effective manner in multiple work settings including remote work and communications environment when required.
  • Ability to attend to detail and work in a time-conscious and time effective manner.
  • Working knowledge of and ability to use HYSYS/UNISIM.
  • Familiarity with Oil and Gas industry best in class specifications and practices.
  • Demonstrated ability to effectively resolve issues and develop viable solutions.
  • Proven ability to transfer and communicate knowledge as well as stay aware of current trends and advancements in the industry.
  • Proven ability to work closely with Regulatory to ensure all PHMSA and other regulatory requirements are met.
  • Ability to collaborate with other company departments as required to support Project delivery.

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