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Senior Process Development Engineer Jobs in Kentucky

Hardware Development Engineer

Louisville, KY ยท On-site

$113K - $149K/yr

Knowledge of programming in C, C++, C# and firmware development desirable * Analytical skills ... The ability to create instructions, processes, and procedures. * Multilingual in Spanish and/or ...

Hardware Development Engineer

Louisville, KY

$118K - $156K/yr

Knowledge of programming in C, C++, C# and firmware development desirable * Analytical skills ... The ability to create instructions, processes, and procedures.โ€ฏ * Multilingual in Spanish and/or ...

R&D Engineer KCC Companies is an employee-owned (ESOP) company dedicated to providing complete ... Develop processes for evaluating and implementing new ideas within the organization. * Pursue ...

... Summary The Processing Engineer is responsible for optimizing and supporting all plastics ... Key Responsibilities Process Development & Optimization * Develop, implement, and maintain optimal ...

... Summary The Processing Engineer is responsible for optimizing and supporting all plastics ... Key Responsibilities Process Development & Optimization * Develop, implement, and maintain optimal ...

Senior Site/Civil Engineer

Glasgow, KY ยท On-site

$125K - $143K/yr

STV is looking for a Full-Time Senior Site/Civil Land Development Engineer in Civil Site Design in our K entucky operation (Lexington, Louisville, Owensboro, Glasgow offices). These positions will ...

STV is looking for a Full-Time Senior Site/Civil Land Development Engineer in Civil Site Design in our K entucky operation (Lexington, Louisville, Owensboro, Glasgow offices). These positions will ...

Support metal stamping tooling and equipment procurement projects in partnership with senior ... Coordinate process development between part design engineers and Die Engineering to deliver a ...

Support metal stamping tooling and equipment procurement projects in partnership with senior ... Coordinate process development between part design engineers and Die Engineering to deliver a ...

Senior Site/Civil Engineer

Glasgow, KY ยท On-site

$125K - $143K/yr

STV is looking for a Full-Time Senior Site/Civil Land Development Engineer in Civil Site Design in our K entucky operation (Lexington, Louisville, Owensboro, Glasgow offices). These positions will ...

STV is looking for a Full-Time Senior Site/Civil Land Development Engineer in Civil Site Design in our K entucky operation (Lexington, Louisville, Owensboro, Glasgow offices). These positions will ...

STV is looking for a Full-Time Senior Site/Civil Land Development Engineer in Civil Site Design in our K entucky operation (Lexington, Louisville, Owensboro, Glasgow offices). These positions will ...

Showing results 41-60

Senior Process Development Engineer information

See Kentucky salary details

$65.1K

$105.2K

$148.1K

How much do senior process development engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for senior process development engineer in Kentucky is $105,193.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,300.00 and $116,800.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Kentucky? For Senior Process Development Engineer jobs in Kentucky, the most frequently searched job titles are:
What job categories do people searching Senior Process Development Engineer jobs in Kentucky look for? The top searched job categories for Senior Process Development Engineer jobs in Kentucky are:
Infographic showing various Senior Process Development Engineer job openings in Kentucky as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 16% Part Time, and 3% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $105,193 per year, or $50.6 per hour.

Sustainable Solutions & Product Development Senior Engineer

Prysmian Group

Highland Heights, KY โ€ข On-site

Full-time

Re-posted 27 days ago


Job description

Employer Website Posting
Employer: Prysmian Cables & Systems USA LLC
Title: Sustainable Solutions & Product Development Senior Engineer
Worksite Location: 4 Tesseneer Dr., Highland Heights, KY 41076
Duties: Report directly to the Product Development and Innovation Director for Power Distribution. Interact with the internal and external customers in order to understand and solve their unique challenges. Responsible for managing regional sustainability projects, reporting and communication. Responsible for managing sustainability project pipeline. Identify and lead supplier interactions with the intent to form joint development agreements related to sustainable solutions. Lead Power Distribution (PD) team sustainability projects. Contribute to marketing and communication around sustainable solutions. Represent the company in industry forums as a sustainability expert. Meet with customers to determine potential product development opportunities to improve overall business performance and portfolio. Work on long term company strategy in sustainability. Act as internal liaison between business units and functional teams to share sustainability best practices and standardization opportunities. Manage life cycle analysis (LCA) and environmental product declaration (EPD) processes. Lead regional sustainability and environmental reporting across business units. Gather sustainability requirements and monitoring of processes for compliance.
Requirements: Bachelor's degree in Electrical Engineering, Mechanical Engineering, Chemical Engineering, or related field. 4 years of manufacturing experience working in manufacturing and product development/design engineering. 3 years of experience in cost/benefit analysis including volume requirements for profitability of product designs. 3 years of experience working with and leading cross-functional groups. 3 years of experience in utilizing metallurgical knowledge of aluminum, copper and steel. 3 years of experience utilizing material knowledge of insulating and semi-conducting polymers. 3 years of experience in project management. 3 years of experience in wire and cable industry. 3 years of experience in sustainable product development. 3 years of experience with Life Cycle Analysis (LCA) and/or Environmental Product Declarations (EPD's). Travel approximately 10% - 30% of the time domestically and internationally to Prysmian locations, conferences, and supplier and customer locations.
Apply at https://www.prysmian.com/en/people-and-careers
2799560.0814355 4917-3545-8730v1
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