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Process Safety Engineer Jobs in Texas (NOW HIRING)

Merck Group

Process Safety Expert

The Woodlands, TX · On-site

$75K - $120K/yr

Your Role The Regional or Site Process Safety Expert will support one or more sites with day-to-day ... Bachelor's Degree in Chemical Engineering, Environmental Engineering or other Engineering ...

HF Sinclair

Manager Process Safety

Dallas, TX

The role partners with operations, engineering, and leadership to ensure compliant and practical risk‑based process safety programs that protect people, assets, the environment, and company ...

HF Sinclair

Manager Process Safety

Dallas, TX · On-site

The role partners with operations, engineering, and leadership to ensure compliant and practical risk-based process safety programs that protect people, assets, the environment, and company ...

HF Sinclair

Manager Process Safety

Dallas, TX · On-site

The role partners with operations, engineering, and leadership to ensure compliant and practical riskbased process safety programs that protect people, assets, the environment, and company reputation.

TPC Group

Manager - Process Safety

Houston, TX · On-site

Bachelor's degree in Chemical Engineering, Mechanical Engineering, or related discipline; advanced degree preferred. * 10+ years in process safety leadership within petrochemical/chemical ...

Oxy

Process Safety Manager

Dallas, TX

Manage comprehensive Process Risk capital project reviews from conceptual design through equipment commissioning on projects involving process safety, risk engineering, fire protection systems ...

OxyChem

Process Safety Manager

Dallas, TX · On-site

Manage comprehensive Process Risk capital project reviews from conceptual design through equipment commissioning on projects involving process safety, risk engineering, fire protection systems ...

Ineos

The Safety Engineer serves as plant wide subject matter expert on all safety related issues ... Support PSM and Environmental efforts including Process Hazard Analyses (PHAs), Management of ...

Amrize

Process Safety Management Director

Houston, TX · On-site

Join Amrize as a Process Safety Management Director and help construct what's next. If you're ready ... Partner with Engineering and Maintenance teams to optimize mechanical integrity programs for ...

A2H

Process Safety Management Lead

Beaumont, TX

You will work closely with Production, Engineering, Technology, Global Process Chemistry and other EHS functions in the Veolia business. ESSENTIAL FUNCTIONS * Develop and maintain Process Safety ...

Ineos

Process Safety Advisor

League City, TX · Hybrid

$142K/yr

The role applies regulatory knowledge, risk assessment methodologies, and good engineering practices across three major manufacturing sites and the O&P USA division office. The Process Safety Advisor ...

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All JobsProcess Safety Engineer JobsProcess Safety Engineer Jobs in Texas

Process Safety Engineer information

See Texas salary details

$35.9K

$105.4K

$146.3K

How much do process safety engineer jobs pay per year?

As of Jul 19, 2026, the average yearly pay for process safety engineer in Texas is $105,434.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,200.00 and $120,200.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Process Safety Engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What Does a Process Safety Engineer Do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a Process Safety Engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are Process Safety Engineers?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs
What are the most commonly searched types of Process Safety Engineer jobs in Texas? The most popular types of Process Safety Engineer jobs in Texas are:
What are popular job titles related to Process Safety Engineer jobs in Texas? For Process Safety Engineer jobs in Texas, the most frequently searched job titles are:
What job categories do people searching Process Safety Engineer jobs in Texas look for? The top searched job categories for Process Safety Engineer jobs in Texas are:
What cities in Texas are hiring for Process Safety Engineer jobs? Cities in Texas with the most Process Safety Engineer job openings:
What are popular job titles related to Process Safety Engineer jobs in TX? For Process Safety Engineer jobs in TX, the most frequently searched job titles are:
Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Texas as of July 2026, with employment types broken down into 2% Locum Tenens, 91% Full Time, 4% Part Time, 2% Contract, and 1% Nights. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $105,434 per year, or $50.7 per hour.

Process Safety Expert

Merck Group

The Woodlands, TX • On-site

$75K - $120K/yr

Full-time

Medical, Retirement, PTO

Re-posted 29 days ago

Job description

Work Location: The Woodlands, Texas
Shift:
Department: LS-SC-UWW The Woodlands
Hiring Manager: Carlos Martinez
This information is for internals only. Please do not share outside of the organization.
Your Role
The Regional or Site Process Safety Expert will support one or more sites with day-to-day Process safety program implementation and will report to the site/region operations. They will participate on the Life Science Process Safety Center of Excellence a subset of the LS Global EHS team responsible for the business level implementation of process safety corporate governance programs. As the Process Safety Resource, you will be responsible for implementing process safety programs at your assigned site(s) based on regulation and corporate governance direction. Key tasks include:
  • Develop compliance programs and site OPs for implementing process safety requirement
  • Maintain and track a list of process safety-related actions.
  • Prepare process safety deliverables for CapEx projects in line with corporate program requirements, including HAZOP-based Process Hazard Reviews and Pre-Startup Safety Reviews (PSSR).
  • Facilitate Process Hazard Analyses (PHAs).
  • Conduct or coordinate consequence modeling studies.
  • Provide technical expertise in risk assessment, chemical reactivity, fire protection systems, and mechanical integrity.
  • Liaise with the LS Process Safety Center of Excellence (CoE) and participate in CoE meetings.
  • Contribute to LS Business Process Safety program development, including standards and tools.
  • Attend and lead process safety trainings and site initiatives developed by the CoE.
  • Limites travel to support other sites - Round Rock (near Austin), Temecula,CA, Carlsbad, CA, Lenexa, KS, The Woodlands,TX.

Who You Are
Minimum Qualifications
  • 2+ years experience implementing process safety programs
  • Bachelor's Degree in Chemical Engineering, Environmental Engineering or other Engineering discipline.

Preferred Qualifications
  • Experience facilitating process hazard analyses
  • Travel between assigned sites as needed
  • Pre-employment screening needs
  • Wear PPE including but not limited to head, eye, hand, body and foot protection for 8hr shift
  • Safely work in an electrically classified area due to possible presence of flammable vapors or combustible dust.

Pay Range for this position: $75,300 - $120,700 annually
The offer range represents the anticipated low and high end of the base pay compensation for this position. The actual compensation offered will be determined by factors such as location, level of experience, education, skills, and other job-related factors. Position may be eligible for sales or performance-based bonuses. Benefits offered by the Company include health insurance, paid time off (PTO), retirement contributions, and other perquisites. For more information click here.
EMDRSR
The Company is an Equal Employment Opportunity employer. No employee or applicant for employment will be discriminated against on the basis of race, color, religion, age, sex, sexual orientation, national origin, ancestry, disability, military or veteran status, genetic information, gender identity, transgender status, marital status, or any other classification protected by applicable federal, state, or local law. This policy of Equal Employment Opportunity applies to all policies and programs relating to recruitment and hiring, promotion, compensation, benefits, discipline, termination, and all other terms and conditions of employment. Any applicant or employee who believes they have been discriminated against by the Company or anyone acting on behalf of the Company must report any concerns to their Human Resources Business Partner, Legal, or Compliance immediately. The Company will not retaliate against any individual because they made a good faith report of discrimination.

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