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Process Safety Engineer Jobs in Texas (NOW HIRING)

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Process Safety Engineer

Pasadena, TX · On-site

Process Safety Engineer Supports site compliance with OSHA's Process Safety Management (PSM) rule (29 CFR Part 1910.119), the EPA's RMP rule (40 CFR Part 68), and industry best practices and ...

Mariana Minerals

Process Safety Engineer

Houston, TX · On-site

The Role Mariana Minerals is seeking a Process Safety Management (PSM) Engineer to help build, administer, and continuously improve the company's process safety and major hazard risk management ...

Noble Corporation

Process Safety Engineer

Houston, TX · On-site

As Process Safety Engineer, you are responsible for upholding Noble's operational integrity and regulatory compliance. Serving as a guardian of our license to operate, you will participate in the ...

LAMP

Process Safety Engineer

Liberty, TX · On-site

Bachelor's degree in chemical engineering. * Seven or more years of process safety in chemical or petrochemical manufacturing. * Direct experience leading HAZOPs and closing recommendations.

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Sr Process Safety Engineer

Pasadena, TX · On-site

Job Details The Sr. Process Safety Engineer is responsible for providing leadership and compliance oversight with Process Safety Management (PSM) requirements. This includes process and procedure ...

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Process Safety Engineer information

See Texas salary details

$35.9K

$105.4K

$146.3K

How much do process safety engineer jobs pay per year?

As of Sep 14, 2026, the average yearly pay for process safety engineer in Texas is $105,434.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,200.00 and $120,200.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs

What are the most commonly searched types of Process Safety Engineer jobs in Texas?

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For Process Safety Engineer jobs in Texas, the most frequently searched job titles are:

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Cities in Texas with the most Process Safety Engineer job openings:

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Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Texas as of September 2026, with employment types broken down into 2% As Needed, 75% Full Time, 19% Part Time, 1% Temporary, 2% Contract, and 1% Nights. Highlights an 97% Physical, and 3% Remote job distribution, with an average salary of $105,434 per year, or $50.7 per hour.

Process Safety Engineer

Pasadena, TX • On-site

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Posted 26 days ago

Job description

Process Safety Engineer

Supports site compliance with OSHA’s Process Safety Management (PSM) rule (29 CFR Part 1910.119), the EPA’s RMP rule (40 CFR Part 68), and industry best practices and consensus standards (API, ASTM, ASME) pertaining to chemical process safety.

ESSENTIAL DUTIES & RESPONSIBILITIES
  • Implement and maintain PSM and RMP programs in accordance with regulatory requirements.
  • Manage and lead Process Hazard Analysis (PHA), Layer of Protection Analysis (LOPA), Facility Siting Studies, and other PSM-related studies for existing processes, projects, and modifications.
  • Collaborate with cross-functional teams to assess and manage change through Management of Change (MOC) processes.
  • Develop and enhance written HSSE & PSM procedures, policies, and documentation.
  • Perform and lead incident investigations.
  • Conduct regular audits to ensure compliance with internal procedures and industry standards.
  • Provide required safety & process safety training to plant personnel to enhance awareness and understanding.
  • Assist sites in addressing Safety Instrumented System (SIS) documentation and supporting Safety Integrity Level (SIL) scenario analysis, and Functional Safety Assessments.
  • Support and manage relief device systems and maintain appropriate and accurate information.
  • Stay updated on industry best practices, regulations, and standards related to process safety.
  • Provide project input concerning process safety requirements, including recognized and generally accepted good engineering practices (RAGAGEP) and industry consensus standards (NFPA, ASME, API, IEC, and ASTM) to prevent, control, and mitigate risks.
  • Conduct chemical dispersion modeling for PSM/RMP analysis as needed.
  • Perform any other safety-related compliance work as needed by HSSE manager.
  • Demonstrate emotional intelligence skills:
    • Emotional Empathy
    • Positive Attitude
    • Excellent Communication Skills
    • Flexibility / Adaptability
Qualifications & Required Experience
  • Bachelor’s or higher degree in Chemical Engineering or related field.
  • 3-5 years of Process/Technical Service Engineering experience.
  • Experience reviewing MOCs and managing MOC program.
  • Experience in incident investigation, including root cause analysis.
  • Experience conducting presentations and training.
Required Skills
  • Intermediate proficiency in MS Word, MS Outlook, MS PowerPoint, and MS Excel.
  • Team Player – works well as a member of a group.
  • Detail Oriented – capable of carrying out a task with all details necessary to get the task done well.
Behaviors
  • Team Player – works well as a member of a group.
  • Detail Oriented – capable of carrying out a task with all details necessary to get the task done well.
Equal Opportunity Employer

Protected Veterans/Individuals with Disabilities. This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

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