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Process Engineer Jobs in Chicago, IL (NOW HIRING)

PTC ALLIANCE LLC

Process Engineer

Bedford Park, IL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

The Process Engineer works closely with production, quality, maintenance, and engineering teams to standardize manufacturing processes and implement Lean and Six Sigma best practices. Essential ...

PTC

Process Engineer

Chicago, IL · On-site

$85K - $105K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

The Process Engineer works closely with production, quality, maintenance, and engineering teams to standardize manufacturing processes and implement Lean and Six Sigma best practices. Essential ...

Zachry Group

Engineer III Process

Downers Grove, IL

$106K - $149K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

The Process Engineer III will be responsible for routine process engineering and design tasks for assigned projects based on specific and detailed instructions received from the assigned supervisor.

Alsip MiniMill, LLC

Process Engineer

Alsip, IL

$105K - $125K/yr

The Process Engineer at the Alsip Mini Mill will be responsible for optimizing production processes, improving product quality, enhancing operational efficiency, and supporting continuous improvement ...

Zachry Group

Engineer II Process

Downers Grove, IL · On-site

$84K - $119K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

The Process Engineer II will be responsible for routine process engineering and design tasks for assigned projects based on specific and detailed instructions received from the assigned supervisor.

KIK Consumer Product

Process Engineer

Chicago, IL

$100K - $120K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Your Role at KIK We are seeking a Process Engineer (Monday through Friday, 7:00 AM to 4:00 PM, with occasional weekend support during startups, shutdowns, and planned project work) to provide ...

KIK Consumer Products, Inc.

Process Engineer

Chicago, IL · On-site

$100K - $120K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Your Role at KIK We are seeking a Process Engineer (Monday through Friday, 7:00 AM to 4:00 PM, with occasional weekend support during startups, shutdowns, and planned project work) to provide ...

Zachry Group

Engineer III Process

Downers Grove, IL · On-site

$106K - $149K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

The Process Engineer III will be responsible for routine process engineering and design tasks for assigned projects based on specific and detailed instructions received from the assigned supervisor.

PPS-HPS

Powder Process Engineer

Valparaiso, IN

$130K/yr

Process Engineer - Advanced Manufacturing Pay Based on Experience | Full-Time. Up to $130,000. We're looking for a hands-on Process Engineer to support the production of advanced ceramic and ...

Novolex

Process Engineer

Franklin Park, IL · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

This person will be the plant's main process engineering expert. Develop solutions to problems that adversely affect the APET processes in the Franklin Park IL plant. Provide technical advice ...

Novolex

Process Engineer

Franklin Park, IL · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

This person will be the plant's main process engineering expert. Develop solutions to problems that adversely affect the APET processes in the Franklin Park IL plant. Provide technical advice ...

CTS Corporation

Process Engineer

Lisle, IL · On-site

$115K/yr

  • Medical

  • Retirement

  • PTO

Position Summary The Process Engineer reports directly to the Plant Manager and supports the Ceramic business. In this role, the Process Engineer makes technical decisions related to ceramic ...

Cat-i Glass

Process Engineer

South Elgin, IL · On-site

$65K - $85K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

As our Process Engineer, you'll own process development and optimization across the full production lifecycle - cutting, edge finishing, tempering, lamination, screen printing, and inspection - for ...

CTS Corporation

Process Engineer

Lisle, IL

$115K/yr

  • Medical

  • Retirement

  • PTO

Position Summary The Process Engineer reports directly to the Plant Manager and supports the Ceramic business. In this role, the Process Engineer makes technical decisions related to ceramic ...

Zachry Group

Engineer II Process

Downers Grove, IL · On-site

$84K - $119K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

The Process Engineer II will be responsible for routine process engineering and design tasks for assigned projects based on specific and detailed instructions received from the assigned supervisor.

Carmeuse

Process Engineer

Gary, IN · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Qualified candidates will have a Bachelor of Science Degree in Chemical Engineering, Minerals Processing Engineering, Mechanical Engineering, or related fields. * 5+ years' experience in an ...

Cat-i Glass

Process Engineer

South Elgin, IL

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

As our Process Engineer, you'll own process development and optimization across the full production lifecycle -- cutting, edge finishing, tempering, lamination, screen printing, and inspection -- for ...

Carmeuse

Process Engineer

Gary, IN · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Qualified candidates will have a Bachelor of Science Degree in Chemical Engineering, Minerals Processing Engineering, Mechanical Engineering, or related fields. * 5+ years' experience in an ...

Clayens US LLC

Process Engineer

Crystal Lake, IL · On-site

$90K - $110K/yr

Monitor performance of process parameters that produce non-conforming products, low yields, or product quality issues. Interfaces with Quality and Engineering Departments to resolve manufacturing ...

Ionbond

Process Engineer

West Chicago, IL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Ionbond is looking for a dynamic Process Engineer to collaborate closely with our Plant Manager and local team, driving the development of the Ionbond™ family of coatings and services. If you have ...

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Showing results 21-40

All JobsProcess Engineer JobsProcess Engineer Jobs in Chicago, IL

Process Engineer information

See Chicago, IL salary details

$51K

$94.9K

$146.9K

How much do process engineer jobs pay per year?

As of Aug 15, 2026, the average yearly pay for process engineer in Chicago, IL is $94,866.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,800.00 and $106,200.00 per year, depending on experience, location, and employer.

What is the work of a process engineer?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production workflows, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis. Strong problem-solving skills and knowledge of industry standards are essential for this role.

What are some common challenges process engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What is a process engineer?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What jobs do process engineers do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production data, troubleshoot issues, and implement process improvements using tools like process flow diagrams and statistical analysis. Their work often involves collaboration with production teams and requires knowledge of engineering principles and industry standards.

What are the key skills and qualifications needed to thrive as a process engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

More about Process Engineer jobs

What are the most commonly searched types of Process Engineer jobs in Chicago, IL?

The most popular types of Process Engineer jobs in Chicago, IL are:

What are popular job titles related to Process Engineer jobs in Chicago, IL?

For Process Engineer jobs in Chicago, IL, the most frequently searched job titles are:

What job categories do people searching Process Engineer jobs in Chicago, IL look for?

The top searched job categories for Process Engineer jobs in Chicago, IL are:

What cities near Chicago, IL are hiring for Process Engineer jobs?

Cities near Chicago, IL with the most Process Engineer job openings:

Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Chicago, IL as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $94,866 per year, or $45.6 per hour.

Process Engineer

PTC ALLIANCE LLC

Bedford Park, IL • On-site

Full-time

Medical, Dental, Vision, Life, Retirement

Re-posted 2 days ago

PTC Alliance rating

5.7

Company rating: 5.7 out of 10

Based on 6 frontline employees who took The Breakroom Quiz

Job description

PTC is a leading manufacturer and marketer of welded and cold drawn mechanical steel tubing and tubular shapes, plated bar and tubing, and fabricated parts and precision components.

We at PTC value our employees’ health and wellness. We offer the following:

  • FREE Healthcare
  • HSA option
  • Dental
  • Vision
  • Life Insurance
  • Dependent & Spouse Life Insurance
  • Long Term Disability
  • Cancer & Critical accident coverage
  • 401K plan with company match
  • Referral Bonus
  • Annual college scholarship available for children & grandchildren of PTC employees
  • Tuition Reimbursement eligibility

Job Summary:

Responsible for driving improvements in manufacturing operations through data-driven process analysis, optimization, and continuous improvement initiatives. This role focuses on enhancing process efficiency, reducing operational costs, improving product quality, and maximizing throughput. The Process Engineer works closely with production, quality, maintenance, and engineering teams to standardize manufacturing processes and implement Lean and Six Sigma best practices.

Essential Duties and Responsibilities:

•Identify and mitigate safety hazards in the manufacturing environment through proactive risk assessments and workplace audits.
•Lead and support continuous improvement projects across machining, fabrication, assembly, and finishing processes.
•Optimize manufacturing process flow, cycle times, and material handling to improve overall equipment effectiveness (OEE) and reduce downtime.
•Utilize Lean Manufacturing tools (e.g., value stream mapping, Kaizen, 5S, SMED) and Six Sigma methodologies (DMAIC, SPC, RCA) to identify root causes and implement sustainable solutions.
•Develop standardized work instructions, process documentation, and visual management tools to improve operational consistency.
•Conduct time studies, process capability analysis, and cost-benefit evaluations to support capital investment and ROI decisions.
•Engage with plant operators, technicians, and supervisors to gather process feedback and ensure frontline input is integrated into process improvements.
•Track and report key process metrics including scrap rate, yield, production throughput, takt time, and labor utilization.
•Collaborate with cross-functional teams on the introduction of new equipment, process validation, and manufacturing scalability efforts.

Minimum Education and/or Experience Requirements:

•Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or related technical discipline.
•Minimum 3–5 years of hands-on experience in a high-volume manufacturing or industrial process engineering role.
•Proven background in implementing Lean Manufacturing principles and Six Sigma projects.
•Six Sigma Green Belt or Black Belt certification preferred.
•Proficiency in manufacturing analytics, process simulation, and ERP/MES systems is a plus.

 
 
 

Number of Direct Reports:   None                                      

Job Titles of Direct Reports:  None

 

Certificates, Licenses, and Registrations:  Must possess a valid driver’s license for business travel.

 

Skills and Abilities:

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

  • Language Skills: Ability to read, analyze, and interpret general business periodicals, professional journals, technical procedures, or governmental regulations. Ability to write reports, business correspondence, and procedure manuals. Ability to effectively present information and respond to questions from groups of managers, clients, customers, and the general public.
  • Mathematical Skills: Ability to work with mathematical concepts such as probability and statistical inference, and fundamentals of plane and solid geometry and trigonometry. Ability to apply concepts such as fractions, percentages, ratios, and proportions to practical situations.
  • Reasoning Ability: Ability to solve practical problems and deal with a variety of concrete variables in situations where only limited standardization exists. Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form.
  • Other Skills and Abilities: To perform this job successfully, an individual must be computer literate and able to learn and use HP programs such as e-mail, established Company programs and employee must have knowledge of Internet software; Microsoft PowerPoint; Excel and Microsoft Word software, etc.

Work Environment:

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

The noise level in the work environment is usually moderate. May enter manufacturing area of the plant where the noise level is very loud and hearing protection is required. While performing the duties of this Job, the employee is occasionally exposed to moving mechanical parts and fumes or airborne particles.

Quality Commitment:

The incumbent is expected to understand that all employees have a shared responsibility for the quality of products and related services provided to our customers. Duties and responsibilities are to be carried out in accordance with the PTCA Quality Management System and its policies, procedures, and work instructions as applicable to the job or function being performed.

Physical Demands: 

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is regularly required to sit.  The employee frequently is required to use hands to finger, handle, or feel and talk or hear.  The employee is occasionally required to stand; walk; climb or balance; and stoop, kneel, crouch, or crawl.  The employee must occasionally lift and/or move up to 50 pounds.  Specific vision abilities required by this job include close vision, color vision, depth perception, and ability to adjust focus.

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