ZipRecruiter

Log In

1

Process Development Engineer Jobs in Pennsylvania

jbpco

Supplier Development Engineer

Reading, PA · On-site

Lead vendor initial qualification through the Production Part Approval Process (PPAP), ensuring ... Engineering (VA/VE) support, supplier component development and supplier cost improvements

jbpco

Supplier Development Engineer

Reading, PA · On-site

Lead vendor initial qualification through the Production Part Approval Process (PPAP), ensuring ... Engineering (VA/VE) support, supplier component development and supplier cost improvements

The Pennsylvania State University

... Engineer to assist program development for special projects. We are seeking individuals with ... Process Development and Optimization, and Advanced Manufacturing to execute on the mechanical ...

Amphenol TCS

Senior Process Engineer

Yocumtown, PA · On-site

$99K - $129K/yr

ACS has an expansive global presence in research and development, manufacturing, and sales. We ... Senior Process Engineer Location: Valley Green, PA Amphenol High Speed Products Group is the market ...

previous page

Showing results 41-60

All JobsProcess Development Engineer JobsProcess Development Engineer Jobs in Pennsylvania

Process Development Engineer information

See Pennsylvania salary details

$45.6K

$101.9K

$152.9K

How much do process development engineer jobs pay per year?

As of Sep 4, 2026, the average yearly pay for process development engineer in Pennsylvania is $101,856.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,700.00 and $119,300.00 per year, depending on experience, location, and employer.

What is a process development engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are the key skills and qualifications needed to thrive as a process development engineer?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What are some common challenges faced by process development engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

More about Process Development Engineer jobs

What are the most commonly searched types of Process Development Engineer jobs in Pennsylvania?

The most popular types of Process Development Engineer jobs in Pennsylvania are:

What are popular job titles related to Process Development Engineer jobs in Pennsylvania?

For Process Development Engineer jobs in Pennsylvania, the most frequently searched job titles are:

What job categories do people searching Process Development Engineer jobs in Pennsylvania look for?

The top searched job categories for Process Development Engineer jobs in Pennsylvania are:

What cities in Pennsylvania are hiring for Process Development Engineer jobs?

Cities in Pennsylvania with the most Process Development Engineer job openings:

What are popular job titles related to Process Development Engineer jobs in PA?

For Process Development Engineer jobs in PA, the most frequently searched job titles are:

Process Development Engineer jobs near you
Infographic showing various Process Development Engineer job openings in Pennsylvania as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 19% Part Time, and 2% Contract. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $101,856 per year, or $49 per hour.

Process Engineer

Advanced Powder Products

Philipsburg, PA • On-site

Full-time

Re-posted 14 days ago

Job description

General Summary:

The Process Engineer is responsible for leading process development, optimization, and project execution across manufacturing operations. The process engineer will support new product introductions, troubleshoot manufacturing issues, and drive efficiency and quality improvements across the facility. All tasks will be performed while supporting the policies, goals, and objectives of the company.

Education and/or Experience:

  • B.S. in engineering or other technical discipline
  • 2-5 years’ experience in manufacturing

Other Knowledge, Skills and Abilities:

  • Ability to read and interpret blueprints and engineering drawings
  • Proficient with Excel, Word, PowerPoint, Outlook, and Minitab
  • Experience with polymer compounding, injection molding, sintering, or CNC machining
  • Able to design tooling, fixtures, and part using solid modeling software
  • Above average attention to detail
  • A strong commitment to on time task completion
  • Ability to work in fast paced manufacturing environment
  • Ability to present technical data concisely in a timely manner
  • Well-organized, safety-conscious, and accountable for actions and performance
  • Sound judgment, problem analysis, and decision-making skills that follow established processes, procedures, and policies

Essential Duties and Responsibilities:

  • Develop, configure, and optimize manufacturing processes from concept to production (NPI)
  • Drive scale-up of new products from prototype to full-scale manufacturing. 
  • Analyze process data and performance metrics to identify opportunities to improve output, reduce waste, and enhance product quality.
  • Lead and support root cause analysis and corrective actions for process deviations or production issues (MRB).
  • Assist in ramp-up of new equipment (IQ, OQ, PQ) and support preventive maintenance
  • Collaborate with cross-functional teams including R&D, Quality, Maintenance, and Operations.
  • Develop and maintain process documentation: SOPs, process maps, and work instructions.
  • Select and implement tools, equipment, or automation to enhance process capability.
  • Ensure compliance with safety, environmental, and regulatory requirements.
  • Conduct process validations and capability studies.
  • Participate in continuous improvement initiatives such as Lean Manufacturing or Six Sigma.
  • Complete individual or team projects as assigned
  • Provide training and mentorship to molding technicians and production staff
  • Follow the standards of ISO13485 and ISO 9001 International Standards
  • Other duties as assigned

Apply