Job Title: Manufacturing Engineering Manager
Location: Scotts Valley, CA
Department: Operations / Manufacturing Engineering
Reports To: VP of NPI and PMO
About the Role
We are seeking a dynamic and experienced Manufacturing Engineering Manager to lead a high-performing team focused on the efficient, reliable, and scalable production of IO controllers and associated PCBAs used in semiconductor processing equipment. This is a hands-on leadership role responsible for building robust manufacturing processes, qualifying test equipment, supporting new product introduction, and enabling seamless transfer to contract manufacturing partners.
Key Responsibilities
Process Development and Optimization
- Own end-to-end documentation of manufacturing and test processes.
- Develop and implement efficient manufacturing processes to improve throughput, yield, and cost.
- Use data analysis and industry best practices to continuously refine process flows.
Production Support
- Provide expert-level troubleshooting for day-to-day production issues.
- Maintain and update process documentation, including work instructions and standards.
- Ensure equipment and processes meet safety and operational standards.
Quality Assurance
- Collaborate with test engineering to ensure comprehensive test coverage.
- Analyze production data to detect trends, identify root causes, and drive corrective actions.
- Champion initiatives to reduce defects and ensure product conformance.
New Product Introduction (NPI)
- Partner closely with R amp;D, Design, and Test Engineering during product development.
- Lead pilot builds and assess manufacturability readiness.
- Ensure scalability of processes for high-volume production.
Transfer to Contract Manufacturers
- Build and qualify test equipment for contract manufacturer deployment.
- Develop detailed, scalable work instructions and procedures for external partners.
- Lead the smooth handoff of manufacturing processes and equipment.
- Provide remote/on-site support and training to contract manufacturers.
Continuous Improvement
- Lead Lean and Six Sigma initiatives to drive cost, quality, and efficiency improvements.
- Implement systems to monitor KPIs and prioritize improvement efforts.
- Develop a culture of operational excellence within the team and across partner organizations.
Key Deliverables
- Documented and optimized manufacturing and test processes.
- Qualified testers and validated processes at contract manufacturing sites.
- Timely resolution of production and quality issues.
- Tangible improvements in production efficiency, yield, and quality metrics.
Qualifications
- Bachelor’s or Master’s degree in Mechanical, Electrical, Industrial, or Manufacturing Engineering.
- 8+ years of experience in manufacturing engineering, including at least 3 years in a leadership role.
- Proven experience in PCBA manufacturing and test process development.
- Hands-on experience with process documentation, NPI, and CM transfer.
- Strong knowledge of Lean manufacturing, DFx principles, and quality systems (e.g., ISO 9001).
- Excellent problem-solving, communication, and leadership skills.
Preferred Skills
- Experience with semiconductor capital equipment or electronics manufacturing.
- Familiarity with ERP/MRP systems and MES tools.
- Ability to work effectively with cross-functional teams in a fast-paced environment.
DDI is an Equal Employment Opportunity employer, welcoming individuals from diverse backgrounds, including minorities, females, protected veterans, and individuals with disabilities.