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Foundry Process Engineer Jobs (NOW HIRING)

The Job function will touch on foundry engineering, machining, process engineering, and special projects. Job Qualifications: Education: A bachelor's degree in Materials/Industrial/Mechanical ...

Senior Foundry Engineer

Billerica, MA · On-site

$120K - $140K/yr

Foundry Engineer: We are seeking a Senior Foundry Engineer to lead the development and scaling of ... Lead process development and production readiness for aerospace superalloy castings, including ...

The Foundry Technology Development Engineer is responsible for developing foundry technology processes with external foundry partners for the development of MEMS processes and devices, managing ...

Manufacturing Engineer

Waterloo, IA · On-site

$68K - $87K/yr

Required Skills/Experiences: 1+ years of foundry/process engineering. Effective team collaboration. Project management skills. Solid skills in Microsoft Word, Excel, PowerPoint. Effective ...

My client is actively searching for a Process engineer focused on improving manufacturing processes, ensuring compliance with standards, and driving continuous improvement initiatives in a foundry.

About the Role Altera is seeking a Director of Foundry Engineering to lead foundry engagement, advanced process technology enablement, and manufacturing execution for Altera's FPGA and programmable ...

Manufacturing Engineer

Waterloo, IA · On-site

$40 - $43/hr

Execute manufacturing and process engineering projects * Support foundry and assembly operations on shop floor * Collaborate with engineers, supervisors, and operators * Drive process improvements ...

Process Engineer

Lebanon, PA · On-site

$70K/yr

Description Process Engineer Location: Lebanon, PA Employment Type: Full-Time, Exempt About the ... Support foundry, machining, upgrade, and production operations through engineering analysis and ...

Showing results 41-60

Foundry Process Engineer information

See salary details

$69.5K

$80.8K

$88.5K

How much do foundry process engineer jobs pay per year?

As of Aug 12, 2026, the average yearly pay for foundry process engineer in the United States is $80,833.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,500.00 and $85,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a foundry process engineer?

To thrive as a Foundry Process Engineer, you need a solid background in materials science, metallurgy, and process engineering, typically supported by a relevant engineering degree. Familiarity with simulation software (such as MAGMASOFT or ProCAST), quality control systems, and lean manufacturing methodologies is highly valuable. Strong problem-solving skills, attention to detail, and effective communication help you optimize production and collaborate with multidisciplinary teams. These skills and qualifications are crucial for improving product quality, ensuring process efficiency, and maintaining safety standards in foundry operations.

What is a Foundry Process Engineer?

A Foundry Process Engineer is a professional responsible for overseeing and improving the manufacturing processes involved in casting metals at a foundry. They develop, evaluate, and optimize production techniques to ensure efficiency, quality, and safety in metal casting operations. Their work includes troubleshooting process issues, implementing new technologies, and collaborating with other engineers and technicians. Foundry Process Engineers play a key role in meeting production targets, reducing costs, and maintaining product standards.

What is the difference between Foundry Process Engineer vs Casting Engineer?

AspectFoundry Process EngineerCasting Engineer
CredentialsBachelor's in Materials, Metallurgy, or Mechanical EngineeringBachelor's in Materials Science, Metallurgy, or Mechanical Engineering
Work EnvironmentManufacturing plants, metal casting facilitiesMetal casting facilities, manufacturing plants
Industry UsageCommonly employed in metal casting industriesUsed interchangeably in casting-related roles
Job FocusProcess optimization, quality control, production efficiencyDesign, development, and improvement of casting processes

While both roles involve working with metal casting processes, a Foundry Process Engineer primarily focuses on optimizing manufacturing processes and ensuring quality in production. In contrast, a Casting Engineer often emphasizes designing and developing casting methods. Both roles require similar educational backgrounds and are integral to the casting industry, but their specific responsibilities differ slightly.

How does a foundry process engineer collaborate with cross-functional teams to optimize manufacturing processes?

As a Foundry Process Engineer, you will regularly collaborate with quality assurance, production, and maintenance teams to identify process bottlenecks and implement improvements. This role often involves leading root cause analyses for defects, coordinating with design engineers to ensure manufacturability, and working closely with operators to train them on new procedures. Effective communication and teamwork are essential, as your recommendations directly impact product quality, yield, and overall operational efficiency.
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Who are the top companies hiring for Foundry Process Engineer jobs? The top employers for Foundry Process Engineer jobs are:
What job categories do people searching Foundry Process Engineer jobs look for? The top searched job categories for Foundry Process Engineer jobs are:
What are popular job titles related to Foundry Process Engineer jobs? For Foundry Process Engineer jobs, the most frequently searched job titles are:
Infographic showing various Foundry Process Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 15% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $80,833 per year, or $38.9 per hour.

Full-time

Medical, Dental, Vision, Life, PTO

Re-posted 24 days ago


Job description

Are you an experienced engineering individual with exceptional people skills? Would you like to be part of something much bigger than just a job? At PRL Industries, Inc., we do what only a select few companies in the country do. We are an integral part of providing support to our nation's defense. We are pleased to announce the full-time Process Engineer position. Located in Lebanon, PA, this is not a remote position. In addition to a generous salary, we offer the following benefits:

  • Medical
  • Dental
  • Vision
  • Employer-paid short-term and long-term disability
  • Employer-paid life
  • Voluntary life products
  • FSA
  • Educational Assistance Reimbursement
  • Generous PTO and paid holidays

Job Summary:

The Process Engineer Performs a variety of functions within PRL Industries, Inc. The Job function will touch on foundry engineering, machining, process engineering, and special projects.

Job Qualifications:

Education: A bachelor’s degree in Materials/Industrial/Mechanical/Manufacturing Engineering or a related engineering field is preferred. An appropriate combination of education, experience, motivation, and enthusiasm will be considered.

Experience: Hands-on experience preferred in steel foundry processes including but not limited to welding, grinding, air-arc, heat treat, QC/QA, NDT, machining, and/or related experience; Ideally a candidate will possess three to five years of metals manufacturing process experience which should include Lean manufacturing concepts, pattern/tooling design, casting upgrade processes, and machining of ferrous and non-ferrous metals. They will have the ability for problem analysis and related implementation of corrective actions/solutions.

Skills: Familiarity and/or ability to learn/use/implement related manufacturing tools/concepts and read blueprints is necessary. Strong computer skills and the ability to learn industry-specific software are important. Candidate must possess good judgment and decision-making skills. They must be able to communicate well both verbally and written with shop personnel, peers, plant management, customers, and suppliers.

Job Duties and Responsibilities:

  1. Support general and departmental management over the production and manufacturing operations, materials, inspection, and NDT.
  2. Make decisions regarding the improvement of productivity, quality, and operational efficiency.
  1. Communicates daily with manufacturing and QA personnel. Takes initiative to provide a feedback loop to Engineering to aid in correcting job-specific shortcomings such as inadequate casting engineering, excessive rework, and deficient job routing steps. Direct interaction with NDT inspectors, especially with dimensional inspection personnel, will be paramount. Will aid in defect classification by interacting with both manufacturing and QA, as well as helping determine the best methods to minimize defect removal and weld classification.
  1. Advises problem solutions to production supervisors.
  1. Aid in developing new products and/or technologies within PRL Industries, Inc. with the goal being to improve quality, increase process control, and/or reduce costs.
  1. Works cohesively within the Engineering department as needed to develop new casting projects, including making solid models and creating pouring simulations.
  1. Manage both internal and customer projects.
  2. Facilitates/aids/performs process routing development/construction within the ERP system for jobs at PRL Industries, Inc.
  3. Performs quoting including casting, pattern, machining, and related services.
  4. Actively takes part in the daily material review board and related events to rectify/provide solutions to situational issues prohibiting production forward progress.

PRL Industries logo

About PRL Industries

Sourced by ZipRecruiter

Industry

Guided missile and space vehicle manufacturing

Company size

51 - 200 Employees

Headquarters location

Cornwall, PA, US

Year founded

1969