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Process Sustaining Engineer Jobs (NOW HIRING)

Sustaining Engineer

Southampton, PA · On-site

$88K - $108K/yr

Conduct design and process risk assessments, ensuring traceability, mitigation, and documentation ... sustaining engineering, product development engineering, manufacturing engineering, or product ...

Sustaining Engineer

Redwood City, CA · On-site

$112K - $137K/yr

Sustaining Engineer Company Summary: Join a team that's redefining what's possible in ... Continuous improvement of products, processes and suppliers. * Lead and execute implementation of ...

Engineer - Process & Quality The Sustaining Engineer supports the continued performance, quality, compliance, and lifecycle management of existing products within a regulated environment. This role ...

Sustaining Engineer

Southampton, PA · On-site

$88K - $108K/yr

Conduct design and process risk assessments, ensuring traceability, mitigation, and documentation ... sustaining engineering, product development engineering, manufacturing engineering, or product ...

Sustaining Engineer

Southampton, PA · On-site

$88K - $108K/yr

... process changes. Key Job Responsibilities: • Provide technical support for released products ... sustaining engineering, product development engineering, manufacturing engineering, or product ...

Engineer - Process & Quality The Sustaining Engineer supports the continued performance, quality, compliance, and lifecycle management of existing products within a regulated environment. This role ...

Sustaining Engineer

Menlo Park, CA

$107K - $132K/yr

Sustaining Engineer Company Summary: Join a team that's redefining what's possible in ... Continuous improvement of products, processes and suppliers. * Lead and execute implementation of ...

Sustaining Engineer

Bow, NH · On-site

$92K - $113K/yr

Mentors less experienced engineers and contributes to longer-term product and process strategy. Essential Duties and Responsibilities · Lead and execute sustaining engineering projects of moderate ...

Sustaining Engineer

Meadville, PA · On-site

$81K - $99K/yr

In case you're unfamiliar with the process, it includes: product design and development, semi and ... We are seeking a dedicated and detail-oriented Sustaining Engineer to join our dynamic team in the ...

Sustaining Engineer

Palo Alto, CA · On-site

$107K - $132K/yr

Sustaining Engineer Company Summary: Join a team that's redefining what's possible in ... Continuous improvement of products, processes and suppliers. * Lead and execute implementation of ...

Engineer - Process & Quality The Sustaining Engineer supports the continued performance, quality, compliance, and lifecycle management of existing products within a regulated environment. This role ...

Sustaining Engineer

Irvine, CA

$98K - $120K/yr

As a Sustaining Engineer, you will focus on maintaining and improving released products and processes, including: Supporting day-to-day engineering needs for existing products and accessories Leading ...

Sustaining Engineer

Irvine, CA · On-site

$98K - $120K/yr

Role: As a Sustaining Engineer, you will focus on maintaining and improving released products and processes, including: • Supporting day-to-day engineering needs for existing products and ...

Sustaining Engineer

Watertown, SD · On-site

$87K - $107K/yr

The Sustaining Engineer supports Crenlo Engineered Cabs Watertown facility, off-highway cab ... Conductsdesign review activities ensuring that robust technical development processes and ...

Sustaining Engineer

Watertown, SD · On-site

$87K - $107K/yr

The Sustaining Engineer supports Crenlo Engineered Cabs Watertown facility, off-highway cab ... Conducts design review activities ensuring that robust technical development processes and ...

Sustaining Engineer

Hamilton, OH

$85K - $104K/yr

The Sustaining Engineer provides frontline engineering support for a diverse line of fluid transfer ... Monitor the regulatory change process for impacts to rail products manufactured in Hamilton. Lead ...

Sustaining Engineer

Hamilton, OH · On-site

$85K - $104K/yr

The Sustaining Engineer provides frontline engineering support for a diverse line of fluid transfer ... Monitor the regulatory change process for impacts to rail products manufactured in Hamilton. Lead ...

Sustaining Engineer

Hamilton, OH · On-site

$85K - $104K/yr

The Sustaining Engineer provides frontline engineering support for a diverse line of fluid transfer ... Monitor the regulatory change process for impacts to rail products manufactured in Hamilton. Lead ...

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Process Sustaining Engineer information

See salary details

$57.5K

$103.7K

$154.5K

How much do process sustaining engineer jobs pay per year?

As of Aug 10, 2026, the average yearly pay for process sustaining engineer in the United States is $103,684.00, according to ZipRecruiter salary data. Most workers in this role earn between $91,500.00 and $112,500.00 per year, depending on experience, location, and employer.

What are some common challenges faced by process sustaining engineers in a manufacturing environment?

Process Sustaining Engineers often encounter challenges such as troubleshooting equipment malfunctions, minimizing process variability, and ensuring consistent product quality. They must balance immediate problem-solving with long-term process improvements while collaborating closely with production, quality, and maintenance teams. Staying up-to-date with process documentation and responding quickly to unexpected issues are also crucial aspects of the role. Effective communication and analytical skills are essential to succeed in this dynamic environment.

What are the key skills and qualifications needed to thrive as a process sustaining engineer?

To thrive as a Process Sustaining Engineer, you need a strong background in engineering principles, process optimization, and troubleshooting, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with statistical analysis software (such as Minitab), process control systems, and industry-specific certifications like Six Sigma are commonly required. Strong analytical thinking, collaboration, and effective communication skills set outstanding candidates apart in this field. These competencies are vital for maintaining process efficiency, ensuring product quality, and driving continuous improvement initiatives in manufacturing environments.

What is a process sustaining engineer?

Process Sustaining Engineers are professionals who ensure the ongoing efficiency, reliability, and improvement of manufacturing or production processes. They focus on maintaining and optimizing existing processes, troubleshooting issues, and implementing corrective actions to minimize downtime and defects. Their work often involves collaborating with cross-functional teams, analyzing process data, and recommending upgrades or adjustments to enhance productivity and product quality. These engineers play a critical role in supporting continuous improvement initiatives and maintaining high standards in operations.

What is the difference between Process Sustaining Engineer vs Process Development Engineer?

AspectProcess Sustaining EngineerProcess Development Engineer
Primary FocusMaintaining and optimizing existing manufacturing processesDeveloping new processes and improving existing ones
Work EnvironmentManufacturing plants, production linesR&D labs, pilot plants
Required CredentialsBachelor's in engineering, experience in manufacturingBachelor's or higher in engineering, R&D experience

Process Sustaining Engineers focus on keeping manufacturing processes running efficiently, while Process Development Engineers work on creating and testing new processes. Both roles require engineering backgrounds, but their daily tasks and objectives differ significantly.

More about Process Sustaining Engineer jobs
What states have the most Process Sustaining Engineer jobs? States with the most job openings for Process Sustaining Engineer jobs include:
Infographic showing various Process Sustaining Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $103,684 per year, or $49.8 per hour.

Sustaining Engineer

NewAge Industries

Southampton, PA • On-site

$88K - $108K/yr

Full-time

Re-posted 10 days ago


Job description

Description:

The Sustaining Engineer is responsible for supporting the ongoing performance, compliance, and lifecycle management of released products. This role ensures that existing products remain safe, effective, compliant, and manufacturable through maintenance activities, change assessments, issue resolution, and periodic re-validation efforts. The Sustaining Engineer also leads or supports validation activities for line extensions to existing product families, ensuring new variants or modifications meet design, regulatory, quality, and manufacturing requirements. Working cross-functionally with Quality, Regulatory, Operations, R&D, and Supply Chain, this position plays a critical role in maintaining product continuity, supporting continuous improvement, and enabling successful implementation of product and process changes.


Key Job Responsibilities:

• Provide technical support for released products, resolving design, material, manufacturing, and performance issues to ensure product reliability and continuity of supply.

• Support root cause investigations for nonconformances, deviations, and field complaints, and implement effective corrective and preventive actions.

• Own engineering changes (ECR/ECN) from initiation through implementation, including scope definition, risk assessment, verification/validation, documentation updates, and controlled release.

• Maintain product technical documentation, ensuring design records, specifications, and change documentation remain accurate and compliant with applicable quality and regulatory requirements.

• Plan and execute verification and validation activities for product, material, tooling, sterilization, and process changes; author associated protocols, reports, and technical justifications.

• Conduct design and process risk assessments, ensuring traceability, mitigation, and documentation are maintained in accordance with internal procedures and regulatory expectations.

• Lead or support line extensions to existing product families, including requirements definition, design modifications, feasibility assessment, verification/validation, risk management, and implementation support.

• Identify and implement continuous improvement initiatives focused on cost reduction, quality enhancement, manufacturability, and process optimization.

• Partner cross-functionally with Quality, Manufacturing, Supply Chain, and Regulatory teams to implement changes, resolve technical issues, and support product lifecycle activities.

• Support supplier and material qualification activities, including alternate source approval, requalification, and risk assessment related to supplier, formulation, or site changes.

• Provide technical support during audits, customer inquiries, change notifications, and documentation requests.



Requirements:

Education, Skills and Experience Requirements:

• Bachelor’s degree in Mechanical Engineering, Biomedical Engineering, Plastics/Polymer Engineering, or related discipline.

• 3 + years in sustaining engineering, product development engineering, manufacturing engineering, or product support within regulated industries (Bio-Pharm, Medical Devices, Life Sciences), with experience leading projects.

• Hands-on experience with polymeric materials, molding/extrusion, film welding/heat sealing, and fluid handling assemblies.

• Hands-on experience with CAD software (SolidWorks, AutoCAD, or similar).

• Knowledge of validation practices and regulatory compliance (GMP, ASME BPE).

• Excellent problem-solving and communication skills.