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Process Sustaining Engineer Jobs in California (NOW HIRING)

Sustaining Engineer

Irvine, CA ยท On-site

$98K - $120K/yr

As a Sustaining Engineer, you will focus on maintaining and improving released products and processes, including: Supporting day-to-day engineering needs for existing products and accessories Leading ...

Sustaining Engineer

Irvine, CA ยท On-site

$98K - $120K/yr

Role: As a Sustaining Engineer, you will focus on maintaining and improving released products and processes, including: โ€ข Supporting day-to-day engineering needs for existing products and ...

Sustaining Engineer

Rancho Cordova, CA ยท On-site

$77K - $103K/yr

Sustaining Engineer - PostExhaust Operations (TWT Manufacturing) Are you passionate about solving ... Ensure seamless process handoffs between production stages to avoid defect propagation * Translate ...

Sustaining Engineer

Rancho Cordova, CA ยท On-site

$77K - $103K/yr

Sustaining Engineer - Post-Exhaust Operations (TWT Manufacturing) Are you passionate about solving ... Ensure seamless process handoffs between production stages to avoid defect propagation * Translate ...

Sustaining Engineer

Torrance, CA ยท On-site

$95K - $117K/yr

We have a strong engineering team; almost 85% of our manufacturing processes, including production ... The Sustaining Engineer is a member of the engineering team who is responsible for investigation ...

The Lead Sustaining Engineer provides technical ownership and leadership for supporting and ... Ensure product standardization and adherence to engineering processes while supporting continuous ...

The Lead Sustaining Engineer provides technical ownership and leadership for supporting and ... Knowledge of manufacturing processes and material selection for high pressure applications Working ...

Sustaining Engineer I

Irvine, CA ยท On-site

$98K - $120K/yr

Sustaining Engineer I is a technical role responsible for driving product continuity and ... Lead the documentation process for Engineering Change Orders (ECOs) by obtaining necessary data ...

Sustaining Engineer I

Irvine, CA ยท On-site

$80K - $88K/yr

Sustaining Engineer I is a technical role responsible for driving product continuity and ... Lead the documentation process for Engineering Change Orders (ECOs) by obtaining necessary data ...

Engineer, Sustaining

Fremont, CA ยท On-site

$107K - $132K/yr

The Sustaining Engineer is responsible for the ongoing technical support, continuous improvement ... Process Engineering Change Orders (ECOs) and lead implementation of product and process changes.

Engineer, Sustaining

Livermore, CA ยท On-site

$103K - $126K/yr

The Sustaining Engineer serves as the primary technical resource for sustaining released products ... Process Engineering Change Orders (ECOs) and lead implementation of product and process changes.

Senior Epi Sustaining Engineer

Fremont, CA ยท On-site

$123K - $170K/yr

Emphasis is placed on sustaining engineering, statistical analysis and process control functionality required to support a R&D and manufacturing operation. Engineers should assume flexibility in ...

Senior Epi Sustaining Engineer

Fremont, CA ยท On-site

$123K - $170K/yr

Emphasis is placed on sustaining engineering, statistical analysis and process control functionality required to support a R&D and manufacturing operation. Engineers should assume flexibility in ...

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Process Sustaining Engineer information

See California salary details

$56.7K

$102.3K

$152.5K

How much do process sustaining engineer jobs pay per year?

As of Sep 2, 2026, the average yearly pay for process sustaining engineer in California is $102,326.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,300.00 and $111,000.00 per year, depending on experience, location, and employer.

What is a process sustaining engineer?

Process Sustaining Engineers are professionals who ensure the ongoing efficiency, reliability, and improvement of manufacturing or production processes. They focus on maintaining and optimizing existing processes, troubleshooting issues, and implementing corrective actions to minimize downtime and defects. Their work often involves collaborating with cross-functional teams, analyzing process data, and recommending upgrades or adjustments to enhance productivity and product quality. These engineers play a critical role in supporting continuous improvement initiatives and maintaining high standards in operations.

What are the key skills and qualifications needed to thrive as a process sustaining engineer?

To thrive as a Process Sustaining Engineer, you need a strong background in engineering principles, process optimization, and troubleshooting, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with statistical analysis software (such as Minitab), process control systems, and industry-specific certifications like Six Sigma are commonly required. Strong analytical thinking, collaboration, and effective communication skills set outstanding candidates apart in this field. These competencies are vital for maintaining process efficiency, ensuring product quality, and driving continuous improvement initiatives in manufacturing environments.

What are some common challenges faced by process sustaining engineers in a manufacturing environment?

Process Sustaining Engineers often encounter challenges such as troubleshooting equipment malfunctions, minimizing process variability, and ensuring consistent product quality. They must balance immediate problem-solving with long-term process improvements while collaborating closely with production, quality, and maintenance teams. Staying up-to-date with process documentation and responding quickly to unexpected issues are also crucial aspects of the role. Effective communication and analytical skills are essential to succeed in this dynamic environment.

What is the difference between Process Sustaining Engineer vs Process Development Engineer?

AspectProcess Sustaining EngineerProcess Development Engineer
Primary FocusMaintaining and optimizing existing manufacturing processesDeveloping new processes and improving existing ones
Work EnvironmentManufacturing plants, production linesR&D labs, pilot plants
Required CredentialsBachelor's in engineering, experience in manufacturingBachelor's or higher in engineering, R&D experience

Process Sustaining Engineers focus on keeping manufacturing processes running efficiently, while Process Development Engineers work on creating and testing new processes. Both roles require engineering backgrounds, but their daily tasks and objectives differ significantly.

What are popular job titles related to Process Sustaining Engineer jobs in California?

For Process Sustaining Engineer jobs in California, the most frequently searched job titles are:

What job categories do people searching Process Sustaining Engineer jobs in California look for?

The top searched job categories for Process Sustaining Engineer jobs in California are:

Infographic showing various Process Sustaining Engineer job openings in California as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 17% Part Time, 2% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $102,326 per year, or $49.2 per hour.

Sustaining Engineer

Cryoport

Irvine, CA โ€ข On-site

$98K - $120K/yr

Full-time

Re-posted 7 days ago


Job description

Cryoport Systems is a comprehensive supply chain partner for the life sciences industry, delivering specialized solutions to meet the challenges of the biopharmaceutical, cell and gene therapy, reproductive medicine, and animal health markets. Our offerings span logistics, BioServices and biostorage, cryopreservation, and consulting, ensuring the highest standards of quality and reliability for sensitive materials. With our expansive platform of management solutions and decades of temperature-controlled supply chain expertise, Cryoport Systems helps Enable the Outcome by supporting certainty and precision in the supply chain, whether advancing groundbreaking therapies, supporting families on their reproductive journeys, or enhancing animal health programs.

Summary


The Sustaining Engineer is responsible for the ongoing support, maintenance, and continuous improvement of Cryoport is existing products, systems, and accessories. This role ensures products remain reliable, manufacturable, compliant, and aligned with customer and operational needs throughout their lifecycle. The position works closely with Quality, Operations, Supply Chain, and Product Management to resolve issues, implement improvements, and maintain robust engineering documentation and change control.


Role:


As a Sustaining Engineer, you will focus on maintaining and improving released products and processes, including:
Supporting day-to-day engineering needs for existing products and accessories
Leading root cause investigations, participate in the Material Review Board (NCM, CAPAis, etc.), and implementing corrective actions
Driving product and process improvements for quality, cost, and reliability
Managing engineering changes through ECO and Change Control processes
Supporting design, manufacturing, assembly, field (at the manufacturer, LC) issue resolution, and assist in process improvements
Maintaining and updating engineering documentation and specifications
Ensuring compliance with internal standards and applicable regulations
Collaborating cross-functionally to sustain product performance and supply continuity

Key Responsibilities:


Consult with the primary engineering owner for released products to understand the design intent
Troubleshoot product, manufacturing, and field issues and implement solutions
Lead root cause analysis (RCA) and corrective/preventive actions (CAPA)
Initiate and execute engineering changes (ECOs) as required for design changes and follow existing product development processes in the concept, design, testing and implementation of product improvements
Update drawings, BOMs, specifications, and assist with work instructions updates where needed
Support suppliers and contract manufacturers as well as working alongside the quality department to resolve quality or supply issues
Identify and implement cost reduction and product optimization opportunities (including, but not limited to, leveraging off the shelf solutions first in determining product optimization solutions)
Monitor product performance and drive continuous improvement initiatives (and collaborate with Product Management)
Support validation, verification, and testing as needed for changes
Ensure proper documentation and adherence to quality systems (e.g., cGMP, ISO)
Provide technical support to internal teams (Operations, Quality, Commercial, Marketing)

Assist with revalidation activities as required
Communicate with cross functional teams of projectis status
Ensure that project learnings are integrated into future design plannings and executions

Core Competencies:


Product development engineering experience
Strong problem-solving and analytical skills
Experience with root cause analysis and structured problem-solving methods
Knowledge of change control and configuration management
Solid understanding of manufacturing processes and product lifecycle support
Ability to manage multiple priorities in a fast-paced environment
Strong communication and cross-functional collaboration skills
Detail-oriented with a focus on quality and compliance

Preferred Skills:


Experience in cold chain, cryogenic systems, or temperature-controlled packaging
Familiarity with relevant standards (ISTA, ASTM, ISO, IATA)
Working knowledge of cGMP and regulated environments
Experience with Six Sigma, Lean, or similar continuous improvement tools
Data analysis skills (Excel, statistical tools)
Experience supporting contract manufacturers and global supply chains

Qualifications:


Education
Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or related field
Experience
5-10+ years of experience in sustaining engineering, manufacturing engineering, or product support

Experience supporting released products in production and field environments
Thermal dynamics knowledge and experience is highly recommended
Strong background in engineering change management (ECO/ECR)
Strong experience with CAD tools (e.g., SolidWorks, Inventor)
Familiarity with DFM/DFA and manufacturing processes (e.g., molding, fabrication, assembly)
Experience working in regulated industries is a plus

Technology Skills
Proficiency in Microsoft Office (especially Excel)
Experience with CAD (Solidworks, Inventor or the like) and PLM/document management systems
Familiarity with data analysis and reporting tools

Personal Attributes
Ownership mindset with a focus on product reliability and performance
Proactive, hands-on problem solver

Strong collaborator across functions and teams
High level of integrity, accountability, and attention to detail
Continuous improvement mindset

Compensation: up to $130,000 depending on experience + bonus + stock + benefits