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Process Sustaining Engineer Jobs in California (NOW HIRING)

Senior Sustaining Engineer

Santa Clara, CA ยท On-site

$107K - $132K/yr

The Senior Sustaining Engineer will be part of cross-functional teams (including Instruments ... Assess design and process changes for impact to safety, performance, verification/validation, and ...

Senior Sustaining Engineer

Santa Clara, CA

$107K - $132K/yr

The Senior Sustaining Engineer will be part of cross-functional teams (including Instruments ... Assess design and process changes for impact to safety, performance, verification/validation, and ...

Sustaining Engineer II

Sunnyvale, CA

$107K - $132K/yr

Sustaining Engineer II Company Summary: Join a team that's redefining what's possible in ... Continuous improvement of products, processes and suppliers. * Lead and execute implementation of ...

Sustaining Engineer II

Palo Alto, CA

$107K - $132K/yr

Sustaining Engineer II Company Summary: Join a team that's redefining what's possible in ... Continuous improvement of products, processes and suppliers. * Lead and execute implementation of ...

Lead Sustaining Engineer

Los Angeles, CA ยท On-site

$112K - $164K/yr

The Lead Sustaining Engineer provides technical ownership and leadership for supporting and ... Ensure product standardization and adherence to engineering processes while supporting continuous ...

Sustaining Engineer I

Irvine, CA ยท On-site

$80K - $88K/yr

Sustaining Engineer I is a technical role responsible for driving product continuity and ... Lead the documentation process for Engineering Change Orders (ECOs) by obtaining necessary data ...

Sustaining Engineer I

Irvine, CA ยท On-site

$80K - $88K/yr

Sustaining Engineer I is a technical role responsible for driving product continuity and ... Lead the documentation process for Engineering Change Orders (ECOs) by obtaining necessary data ...

We have an opportunity for a Senior Semiconductor Sustaining Engineer to join a small team of Process Engineers working towards continuous technical progress and improvements while leveraging cross ...

The Sustaining Process Engineer oversees qualification of newly built novel laser powder bed fusion metal 3D printers, monitors qualified printers for printed part quality and consistency, and helps ...

The Sustaining Process Engineer oversees qualification of newly built novel laser powder bed fusion metal 3D printers, monitors qualified printers for printed part quality and consistency, and helps ...

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Process Sustaining Engineer information

See California salary details

$56.7K

$102.3K

$152.5K

How much do process sustaining engineer jobs pay per year?

As of Jun 30, 2026, the average yearly pay for process sustaining engineer in California is $102,326.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,300.00 and $111,000.00 per year, depending on experience, location, and employer.

What is a process sustaining engineer?

A process sustaining engineer is responsible for maintaining, improving, and troubleshooting manufacturing processes to ensure consistent product quality and efficiency. They analyze process data, implement improvements, and often use tools like Six Sigma or Lean methodologies to optimize operations in a production environment.

What are some common challenges faced by Process Sustaining Engineers in a manufacturing environment?

Process Sustaining Engineers often encounter challenges such as troubleshooting equipment malfunctions, minimizing process variability, and ensuring consistent product quality. They must balance immediate problem-solving with long-term process improvements while collaborating closely with production, quality, and maintenance teams. Staying up-to-date with process documentation and responding quickly to unexpected issues are also crucial aspects of the role. Effective communication and analytical skills are essential to succeed in this dynamic environment.

How much does a sustaining engineer make?

A sustaining engineer typically earns between $70,000 and $110,000 annually, depending on experience, location, and industry. Entry-level positions may start lower, while experienced professionals with specialized skills or certifications can earn higher salaries. Compensation often includes benefits such as health insurance and retirement plans.

What are the key skills and qualifications needed to thrive as a Process Sustaining Engineer, and why are they important?

To thrive as a Process Sustaining Engineer, you need a strong background in engineering principles, process optimization, and troubleshooting, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with statistical analysis software (such as Minitab), process control systems, and industry-specific certifications like Six Sigma are commonly required. Strong analytical thinking, collaboration, and effective communication skills set outstanding candidates apart in this field. These competencies are vital for maintaining process efficiency, ensuring product quality, and driving continuous improvement initiatives in manufacturing environments.

What are Process Sustaining Engineers?

Process Sustaining Engineers are professionals who ensure the ongoing efficiency, reliability, and improvement of manufacturing or production processes. They focus on maintaining and optimizing existing processes, troubleshooting issues, and implementing corrective actions to minimize downtime and defects. Their work often involves collaborating with cross-functional teams, analyzing process data, and recommending upgrades or adjustments to enhance productivity and product quality. These engineers play a critical role in supporting continuous improvement initiatives and maintaining high standards in operations.

What is the difference between Process Sustaining Engineer vs Process Development Engineer?

AspectProcess Sustaining EngineerProcess Development Engineer
Primary FocusMaintaining and optimizing existing manufacturing processesDeveloping new processes and improving existing ones
Work EnvironmentManufacturing plants, production linesR&D labs, pilot plants
Required CredentialsBachelor's in engineering, experience in manufacturingBachelor's or higher in engineering, R&D experience

Process Sustaining Engineers focus on keeping manufacturing processes running efficiently, while Process Development Engineers work on creating and testing new processes. Both roles require engineering backgrounds, but their daily tasks and objectives differ significantly.

What engineers make $500,000?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can reach or exceed $500,000 annually, especially with bonuses, stock options, or in high-cost-of-living areas. These roles often require advanced skills, extensive experience, and sometimes professional certifications or advanced degrees.

What job makes $10,000 a month without a degree?

A Process Sustaining Engineer can potentially earn $10,000 or more per month, especially with experience, specialized skills, and working in high-demand industries like manufacturing or chemical processing. These roles often require technical knowledge, problem-solving abilities, and familiarity with process optimization tools, but may not always require a formal degree if the candidate has relevant experience or certifications. Compensation varies based on location, company, and individual expertise.
What are popular job titles related to Process Sustaining Engineer jobs in California? For Process Sustaining Engineer jobs in California, the most frequently searched job titles are:
What job categories do people searching Process Sustaining Engineer jobs in California look for? The top searched job categories for Process Sustaining Engineer jobs in California are:
Senior Sustaining Engineer

Senior Sustaining Engineer

Johnson and Johnson

Santa Clara, CA โ€ข On-site

$107K - $132K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 11 days ago


Key responsibilities

  • Provide technical ownership for lifecycle support of commercially released medical device instruments and capital equipment to ensure continued safety, performance, quality, and regulatory compliance.

  • Lead root cause investigations and resolution efforts for field issues, complaints, nonconformances, and CAPA.

  • Create and update technical documentation including test protocols, reports, engineering studies, and drawings in accordance with Quality System requirements.


Job description

At Johnson & Johnson, we believe health is everything. Our strength in healthcare innovation empowers us to build a world where complex diseases are prevented, treated, and cured, where treatments are smarter and less invasive, and solutions are personal. Through our expertise in Innovative Medicine and MedTech, we are uniquely positioned to innovate across the full spectrum of healthcare solutions today to deliver the breakthroughs of tomorrow, and profoundly impact health for humanity. Learn more at jnj.com
As guided by Our Credo, Johnson & Johnson is responsible to our employees who work with us throughout the world. We provide an inclusive work environment where each person is considered as an individual. At Johnson & Johnson, we respect the diversity and dignity of our employees and recognize their merit.
Job Function:
R&D Product Development
Job Sub Function:
R&D Mechanical Engineering
Job Category:
Scientific/Technology
All Job Posting Locations:
Santa Clara, California, United States of America
Job Description:
Johnson & Johnson MedTech is recruiting for a Senior Sustaining Engineer within our MedTech Surgery organization. The location for this position is Santa Clara, CA.
At Johnson & Johnson Robotics and Digital Solutions, we're changing the trajectory of health for humanity, using robotics to enhance healthcare providers' abilities and improve patients' diagnoses, treatments, and recovery times. Johnson & Johnson Robotics was established in 2020 with the integration of Auris Health, Verb Surgical, C-SATS, and Ethicon. It comprises three key med-tech platforms: Flexible Robotics (MONARCHยฎ), Surgical Robotics (OTTAVAโ„ข), and Digital Solutions. Join our collaborative, rapidly growing teams in the San Francisco Bay Area (Redwood City and Santa Clara), Cincinnati, and Seattle. You'll collaborate on breakthrough medical technologies that unite multiple subject areas to build a connected digital ecosystem that advances medical professionals' skills and improves patient outcomes.
Johnson & Johnson MedTech is developing a robotic surgical platform that will set a new standard for the modern OR and transform the surgical experience. OTTAVA is designed as a multi-specialty soft-tissue surgery robot, activating the benefits of AI/ML, connecting health data inside the operating room and out.
The Senior Sustaining Engineer will be responsible for lifecycle support of commercially released medical instruments and capital equipment for MONARCH Platform. The Senior Sustaining Engineer will be part of cross-functional teams (including Instruments & Accessories, Vision, Mechanical Engineering, Electrical Engineering, Software Engineering and Systems Engineering) that are responsible for failure investigation, design and process improvements, component obsolescence, risk management, manufacturing and field issue resolution. The position works cross-functionally with R&D, Quality, Manufacturing, Service, and Regulatory Affairs to ensure continued product safety, performance, and reliability throughout the product lifecycle.
Key Responsibilities:
  • Technical ownership for lifecycle support of commercially released medical device instruments and capital equipment to ensure continued safety, performance, quality, and regulatory compliance.
  • Lead root cause investigations and resolution efforts for field issues, complaints, nonconformances, and CAPA.
  • Assess design and process changes for impact to safety, performance, verification/validation, and regulatory submissions.
  • Coordinate with cross functional teams to drive design updates, process improvements and documentation changes.
  • Create documentation including test protocols, test reports, engineering studies, drawings, and other technical documents in accordance with Quality System requirements.
  • Create documentation including test protocols, test reports, engineering studies, drawings, and other technical documents in accordance with Quality System requirements.
  • Support design documentation updates, including drawings, specifications, and design history files.
  • Manage system configurations, including integration and alignment into country-specific Bills of Materials (BOMs).
  • Support external manufacturing transfers, including Product/Process Qualification Plans (PQP) and supply chain notifications.
  • Manage component end-of-life (EOL) activities, including impact assessment and mitigation plans.
  • Conduct risk assessments and coordinate with cross-functional teams to update risk documentation.

Qualifications
Required Knowledge/Skills, Education, And Experience:
  • Bachelor's Degree in Engineering or related field.
  • Minimum of 4+ years of experience in sustaining engineering, product lifecycle support, or related engineering roles within a regulated industry (medical device, aerospace, automotive, or similar).
  • Conduct risk assessments and coordinate with cross-functional teams to update risk documentation.
  • Strong experience in Design Control and working in a cross-functional team setting bringing products from concept to commercialization in regulated industry (including medical device, automotive, aerospace).
  • Demonstrated experience in designing and building test equipment and fixtures.
  • Working knowledge of component manufacturing processes (cabling, assembly, fabrication, 3D printing).
  • Knowledge of mechanical design, mechatronics, sensors, electronics and software management.
  • Strong understanding of data analysis and statistics.
  • Proficiency in CAD software (e.g., SolidWorks).
  • Excellent communication skills, with the ability to effectively collaborate with cross-functional teams and external stakeholders.
  • Must be highly organized with the ability to work on multiple projects/tasks simultaneously and effectively prioritize projects and tasks.
  • Ability to work at Santa Clara, CA site.

The anticipated base pay range for this position is $125,000.00 to $201,250.00
The Company maintains highly competitive, performance-based compensation programs. Under current guidelines, this position is eligible for an annual performance bonus in accordance with the terms of the applicable plan. The annual performance bonus is a cash bonus intended to provide an incentive to achieve annual targeted results by rewarding for individual and the corporation's performance over a calendar/performance year. Bonuses are awarded at the Company's discretion on an individual basis.
Employees and/or eligible dependents may be eligible to participate in the following Company sponsored employee benefit programs: medical, dental, vision, life insurance, short- and long-term disability, business accident insurance, and group legal insurance.
Employees may be eligible to participate in the Company's consolidated retirement plan (pension) and savings plan (401(k)).
This position is eligible to participate in the Company's long-term incentive program.
Employees are eligible for the following time off benefits:
  • Vacation - up to 120 hours per calendar year
  • Sick time - up to 40 hours per calendar year
  • Holiday pay, including Floating Holidays - up to 13 days per calendar year
  • Work, Personal and Family Time - up to 40 hours per calendar year

For additional general information on Company benefits, please go to: https://www.careers.jnj.com/employee-benefits
Johnson & Johnson is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, age, national origin, disability, protected veteran status or other characteristics protected by federal, state or local law. We actively seek qualified candidates who are protected veterans and individuals with disabilities as defined under VEVRAA and Section 503 of the Rehabilitation Act.
Johnson & Johnson is committed to providing an interview process that is inclusive of our applicants' needs. If you are an individual with a disability and would like to request an accommodation, external applicants please contact us via https://www.jnj.com/contact-us/careers . internal employees contact AskGS to be directed to your accommodation resource.
Required Skills:
Design Control Process, Fixtures Design, Manufacturing Processes, Risk Assessments, Test Equipment Design
Preferred Skills:
Business Case Modeling, Coaching, Critical Thinking, Design Thinking, Feasibility Studies, Mechanical Engineering, Problem Solving, Process Oriented, Product Design, Product Development, Project Management Methodology (PMM), Project Support, Research and Development, SAP Product Lifecycle Management, Technical Credibility, Technical Writing, Technologically Savvy
The anticipated base pay range for this position is :
$125,000.00 - $201,250.00
Additional Description for Pay Transparency: