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Process Sustaining Engineer Jobs (NOW HIRING)

Sr Sustaining Engineer

Memphis, TN · Hybrid

$88K - $109K/yr

The Senior Sustaining Engineer supports electromechanical medical devices by resolving field ... Develop and execute electrical, mechanical, dimensional, and process-based test methods to ...

Sustaining Engineer I

Portsmouth, NH

$93K - $114K/yr

Sustaining Engineer I SIG SAUER, Inc . is a leading provider and manufacturer of firearms, electro ... Participate in PPI (Product and Process improvement) efforts. * Review and disposition of non ...

Sr Sustaining Engineer

Memphis, TN · On-site

$88K - $109K/yr

The Senior Sustaining Engineer supports electromechanical medical devices by resolving field ... Develop and execute electrical, mechanical, dimensional, and process-based test methods to ...

Sustaining Engineer I

Newington, NH · On-site

$93K - $114K/yr

Sustaining Engineer I SIG SAUER, Inc . is a leading provider and manufacturer of firearms, electro ... Participate in PPI (Product and Process improvement) efforts. * Review and disposition of non ...

Sr Sustaining Engineer

Memphis, TN · Hybrid

$88K - $109K/yr

The Senior Sustaining Engineer supports electromechanical medical devices by resolving field ... Develop and execute electrical, mechanical, dimensional, and process-based test methods to ...

Engineer III, Sustaining

Dublin, OH · On-site

$88K - $108K/yr

The Sustaining Engineer drives timely resolution of technical and supply-related challenges ... Experience managing engineering change processes within a regulated manufacturing environment.

Lead Sustaining Engineer

Los Angeles, CA · On-site

$112K - $164K/yr

The Lead Sustaining Engineer provides technical ownership and leadership for supporting and ... Ensure product standardization and adherence to engineering processes while supporting continuous ...

Sustaining Engineer I

Austin, TX · On-site

$91K - $112K/yr

POSITION SUMMARY The Sustaining Engineer level I will support on-market Class I and Class II ... Assess risk to the design, manufacturing process, and use of on-market devices. * Execute risk ...

Engineer III, Sustaining

Dublin, OH · On-site

$88K - $108K/yr

The Sustaining Engineer drives timely resolution of technical and supply-related challenges ... Experience managing engineering change processes within a regulated manufacturing environment.

Sustaining Engineer I

Irvine, CA · On-site

$80K - $88K/yr

Sustaining Engineer I is a technical role responsible for driving product continuity and ... Lead the documentation process for Engineering Change Orders (ECOs) by obtaining necessary data ...

About the Role The primary responsibility of the Product Sustaining Engineer role is to support and ... Familiarity with subtractive and additive manufacturing processes, as well as soft goods.

Product Sustaining Engineer

Dublin, OH · On-site

$76K - $94K/yr

About the Role The primary responsibility of the Product Sustaining Engineer role is to support and ... Familiarity with subtractive and additive manufacturing processes, as well as soft goods.

Showing results 41-60

Process Sustaining Engineer information

See salary details

$57.5K

$103.7K

$154.5K

How much do process sustaining engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for process sustaining engineer in the United States is $103,684.00, according to ZipRecruiter salary data. Most workers in this role earn between $91,500.00 and $112,500.00 per year, depending on experience, location, and employer.

What are some common challenges faced by process sustaining engineers in a manufacturing environment?

Process Sustaining Engineers often encounter challenges such as troubleshooting equipment malfunctions, minimizing process variability, and ensuring consistent product quality. They must balance immediate problem-solving with long-term process improvements while collaborating closely with production, quality, and maintenance teams. Staying up-to-date with process documentation and responding quickly to unexpected issues are also crucial aspects of the role. Effective communication and analytical skills are essential to succeed in this dynamic environment.

What are the key skills and qualifications needed to thrive as a process sustaining engineer?

To thrive as a Process Sustaining Engineer, you need a strong background in engineering principles, process optimization, and troubleshooting, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with statistical analysis software (such as Minitab), process control systems, and industry-specific certifications like Six Sigma are commonly required. Strong analytical thinking, collaboration, and effective communication skills set outstanding candidates apart in this field. These competencies are vital for maintaining process efficiency, ensuring product quality, and driving continuous improvement initiatives in manufacturing environments.

What is a process sustaining engineer?

Process Sustaining Engineers are professionals who ensure the ongoing efficiency, reliability, and improvement of manufacturing or production processes. They focus on maintaining and optimizing existing processes, troubleshooting issues, and implementing corrective actions to minimize downtime and defects. Their work often involves collaborating with cross-functional teams, analyzing process data, and recommending upgrades or adjustments to enhance productivity and product quality. These engineers play a critical role in supporting continuous improvement initiatives and maintaining high standards in operations.

What is the difference between Process Sustaining Engineer vs Process Development Engineer?

AspectProcess Sustaining EngineerProcess Development Engineer
Primary FocusMaintaining and optimizing existing manufacturing processesDeveloping new processes and improving existing ones
Work EnvironmentManufacturing plants, production linesR&D labs, pilot plants
Required CredentialsBachelor's in engineering, experience in manufacturingBachelor's or higher in engineering, R&D experience

Process Sustaining Engineers focus on keeping manufacturing processes running efficiently, while Process Development Engineers work on creating and testing new processes. Both roles require engineering backgrounds, but their daily tasks and objectives differ significantly.

More about Process Sustaining Engineer jobs
What states have the most Process Sustaining Engineer jobs? States with the most job openings for Process Sustaining Engineer jobs include:
Infographic showing various Process Sustaining Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $103,684 per year, or $49.8 per hour.

Sustaining Engineer - Computer / Software

Therakos

Madison, WI • On-site

Full-time

Re-posted 14 days ago


Job description

Job Title

Sustaining Engineer - Computer / Software

Requisition

JR000015837 Sustaining Engineer - Computer / Software (Open)

Location

Madison, WI

Additional Locations

Job Description Summary

We are seeking an experienced Computer / Software Engineer to support the Sustaining Engineering team responsible for maintaining and improving test systems, automated equipment, and supporting software used in the manufacture of FDA regulated medical devices for respiratory therapy. This role focuses on test and support systems not directly embedded in the therapeutic device, but which are essential for product verification, production workflows, and device commissioning.
The ideal candidate has strong software engineering skills, hands-on experience with automated test systems, and deep familiarity with regulated environments (FDA 21 CFR Part 820.72, GMP). They will ensure test system reliability, maintain compliance, support cybersecurity controls, and drive continuous improvement across manufacturing support technologies.

Job Description

Key Responsibilities:

Software Development & Test System Engineering

  • Develop, maintain, and optimize test and automation software using LabVIEW, NI TestStand, and Python.
  • Write efficient and scalable code in Python for backend testing, data processing, and hardware/software integration.
  • Design and implement software solutions that interface with sensors, industrial PCs, DAQ modules, and automated machinery.
  • Assist in developing test frameworks, scripts, and utilities used for software/system validation.
  • Debug complex code and system behavior across Windows 11, industrial PCs, and embedded device interfaces.

Systems Support & Troubleshooting

  • Diagnosing and resolving issues in complex test and measurement systems, including hardware/software interactions and system-level faults.
  • Support enterprise IT systems used for device commissioning, access control, configuration management, and backup/recovery processes.
  • Perform root cause analysis (RCA) on system failures and implement corrective and preventive actions (CAPA).

Cross-Disciplinary Engineering Support

  • Partner with Electrical and Mechanical Engineering teams to investigate complex system behaviors involving hardware-software integration.
  • Analyze ambiguous or intermittent production test issues where failures present in subtle, non-obvious ways to users or operators.
  • Develop software tools, instrumentation scripts, and diagnostic routines to capture hidden failure modes that traditional hardware diagnostics may not detect.
  • Contributes to the creation of advanced test strategies that correlate data across mechanical, electrical, and software subsystems.

Regulatory & Compliance Responsibilities

  • Work within FDA 21 CFR Part 820.72 and applicable GMP quality system requirements.
  • Ensures data integrity, cybersecurity protections, audit trails, and access controls are properly implemented in test systems.
  • Maintain clear, compliant documentation of code, workflows, and validation processes.
  • Participate in risk analysis and support validation/verification activities for test equipment and software tools.

Collaboration & Technical Leadership

  • Collaborate with cross-functional teams including Manufacturing Engineering, Quality, IT Security, and R&D.
  • Translate production and engineering needs into technical requirements for software and test systems.
  • Train users and provide engineering support for manufacturing personnel and test technicians.

Required Qualifications:

  • Bachelor's degree in Computer Engineering, Software Engineering, Electrical Engineering, or related field.
  • Strong proficiency in:
    • LabVIEW
    • Python
    • High-level languages (C++, Java) and associated development environments
    • Scripting languages for automation/test development
  • Experience working with:
    • Windows 11 OS and PC hardware architectures
    • Industrial PCs and automated test hardware
    • GitHub, source control, debuggers, build systems
    • TestStand or similar automated test frameworks
  • Hands-on experience debugging complex embedded or computerized systems.
  • Understanding of the software development lifecycle (SDLC).
  • Experience with root cause analysis, fault isolation, and system troubleshooting.
  • Familiarity with cybersecurity fundamentals related to:
    • Access control
    • Data protection
    • System administration
    • Networked test systems

Preferred Qualifications:

  • Prior experience in a medical device or other FDA-regulated industry.
  • Knowledge of data integrity requirements, ALCOA/ALCOA+ principles, and digital recordkeeping compliance.
  • Experience validating software or equipment under GxP frameworks.
  • Background in test equipment calibration, test method validation, or automated manufacturing tools

Soft Skills:

  • Strong communication and documentation abilities.
  • Detail-oriented with a disciplined approach to working within regulated processes.
  • Ability to manage multiple tasks, prioritize effectively, and collaborate across diverse teams.
  • Problem-solving mindset with a focus on system reliability and continuous

Organizational Relationship/Scope:

This position operates cross-functionally and collaborates regularly with Product Performance, Complaint Management, Service Support, Device Quality, Post-Market Surveillance, Device Development, and Materials Management, as well as external partners, to address product lifecycle challenges and support new product introductions.

This is an advanced role requiring deep technical understanding of products and therapy across multiple use cases, along with the ability to interpret and balance stakeholder needs. The position serves as a key technical resource, providing guidance, influencing decisions, and driving alignment across functions to ensure effective resolution of complex product issues.

Working Conditions:

This role operates across a range of environments, including office, engineering laboratory, and medical device manufacturing areas, supporting hands-on investigation, testing, and product support activities.

The position requires engagement with both development and production settings to diagnose issues, validate design and process changes, and support ongoing product lifecycle needs.

Domestic and international travel of up to 20% may be required to support manufacturing sites, suppliers, and field issue investigations.

Keenova offers employees a Total Rewards package which includes competitive pay and benefits. To learn more about our Total Rewards benefits please visit: Keenova Careers | Serve and Grow with Purpose | Keenova

Disclaimer: The above statements are intended to describe the general nature and level of work performed by employees assigned to this job. They are not intended to be an exhaustive list of all duties, responsibilities, and qualifications. Management reserves the right to change or modify such duties as required.

#LI-GN1

At Keenova, we believe that no one should be alone in their pursuit of better health. This purpose drives us as we pair quality therapeutics with human support-showing up in big moments and small to help patients find comfort and confidence.

We bring deep expertise and resolve to every therapeutic area we serve, including immunology, urology,men's health, orthopedics, critical care, and pediatric endocrinology. We work with patients, care partners, and physicians to help them navigate healthcare system complexity and access therapies that make a meaningful difference.

We are Keenova-keen to solve, keen to serve. Learn more atwww.keenova.com.