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Process Sustaining Engineer Jobs (NOW HIRING)

Sustaining Engineer

Costa Mesa, CA · On-site

$97K - $119K/yr

While changes follow the formal engineering change process, daily activities and priorities are ... Sustaining Engineers are responsible for proactively initiating, validating and documenting any ...

Sustaining Engineer

Chicago, IL · On-site

$94K - $116K/yr

... Sustaining Engineer. Location: Jefferson Park, IL (Chicago) Shift: 100% ON SITE - 7:30 am - 4 pm M ... Investigation of new processes and materials * Producing and maintaining accurate project plans ...

Sustaining Engineer

Austin, TX

$91K - $112K/yr

POSITION SUMMARY The Sustaining Engineer will support on-market Class I and Class II disposable, sterile medical devices with technical support, product training, improved processes, contingency ...

Sustaining Engineer

Fountain Valley, CA

$100K - $123K/yr

The Sustaining Production and Service Electrical Engineer serves as a key technical liaison between ... Implements and tracks corrective and preventive actions, including hardware, process, and ...

Sustaining Engineer

San Antonio, TX · On-site

$82K - $101K/yr

Bone Bank Allografts, a subsidiary of Globus Medical Inc., specializes in processing and ... The Sustaining Engineer will be responsible for engineering functions of existing product lines.

Sustaining Engineer

Gainesville, GA · On-site

$84K - $104K/yr

Sustaining Engineer is responsible for designing engineering changes on already existing products ... process. This position spans engineering design function, manufacturing function and quality ...

Sustaining Engineer II

San Jose, CA

$107K - $131K/yr

Sustaining Engineer II Company Summary: Join a team that's redefining what's possible in ... Continuous improvement of products, processes and suppliers. * Lead and execute implementation of ...

Sustaining Engineer II

Cupertino, CA

$112K - $138K/yr

Sustaining Engineer II Company Summary: Join a team that's redefining what's possible in ... Continuous improvement of products, processes and suppliers. * Lead and execute implementation of ...

Sustaining Engineer

Torrance, CA · On-site

$95K - $117K/yr

We have a strong engineering team; almost 85% of our manufacturing processes, including production ... The Sustaining Engineer is a member of the engineering team who is responsible for investigation ...

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Process Sustaining Engineer information

See salary details

$57.5K

$103.7K

$154.5K

How much do process sustaining engineer jobs pay per year?

As of Jun 8, 2026, the average yearly pay for process sustaining engineer in the United States is $103,684.00, according to ZipRecruiter salary data. Most workers in this role earn between $91,500.00 and $112,500.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Process Sustaining Engineers in a manufacturing environment?

Process Sustaining Engineers often encounter challenges such as troubleshooting equipment malfunctions, minimizing process variability, and ensuring consistent product quality. They must balance immediate problem-solving with long-term process improvements while collaborating closely with production, quality, and maintenance teams. Staying up-to-date with process documentation and responding quickly to unexpected issues are also crucial aspects of the role. Effective communication and analytical skills are essential to succeed in this dynamic environment.

What are the key skills and qualifications needed to thrive as a Process Sustaining Engineer, and why are they important?

To thrive as a Process Sustaining Engineer, you need a strong background in engineering principles, process optimization, and troubleshooting, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with statistical analysis software (such as Minitab), process control systems, and industry-specific certifications like Six Sigma are commonly required. Strong analytical thinking, collaboration, and effective communication skills set outstanding candidates apart in this field. These competencies are vital for maintaining process efficiency, ensuring product quality, and driving continuous improvement initiatives in manufacturing environments.

What are Process Sustaining Engineers?

Process Sustaining Engineers are professionals who ensure the ongoing efficiency, reliability, and improvement of manufacturing or production processes. They focus on maintaining and optimizing existing processes, troubleshooting issues, and implementing corrective actions to minimize downtime and defects. Their work often involves collaborating with cross-functional teams, analyzing process data, and recommending upgrades or adjustments to enhance productivity and product quality. These engineers play a critical role in supporting continuous improvement initiatives and maintaining high standards in operations.

What is the difference between Process Sustaining Engineer vs Process Development Engineer?

AspectProcess Sustaining EngineerProcess Development Engineer
Primary FocusMaintaining and optimizing existing manufacturing processesDeveloping new processes and improving existing ones
Work EnvironmentManufacturing plants, production linesR&D labs, pilot plants
Required CredentialsBachelor's in engineering, experience in manufacturingBachelor's or higher in engineering, R&D experience

Process Sustaining Engineers focus on keeping manufacturing processes running efficiently, while Process Development Engineers work on creating and testing new processes. Both roles require engineering backgrounds, but their daily tasks and objectives differ significantly.

More about Process Sustaining Engineer jobs
What states have the most Process Sustaining Engineer jobs? States with the most job openings for Process Sustaining Engineer jobs include:
Infographic showing various Process Sustaining Engineer job openings in the United States as of May 2026, with employment types broken down into 2% Locum Tenens, 1% Internship, 2% As Needed, 46% Full Time, 48% Part Time, and 1% Contract. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $103,684 per year, or $49.8 per hour.
Sustaining Engineer

$100K - $123K/yr

Full-time

Posted yesterday


Job description

The Sustaining Production and Service Electrical Engineer serves as a key technical liaison between Engineering, Manufacturing, Service, Vendors, and Customers, supporting released products throughout their lifecycle. This role focuses on enabling production and service teams through training, documentation, and hands-on technical support, while ensuring clear communication and alignment across internal teams and external partners. The engineer works closely with design engineers, technicians, contract manufacturers, and suppliers to support production, resolve technical issues, and implement continuous product improvements. Responsibilities also include supporting customer inquiries and training, driving corrective actions based on field and production feedback, and ensuring changes are properly documented and released. Travel to manufacturing sites and customer locations of up to 20% may be required.


Technical Expertise:

  • Acts as a technical bridge between engineering, manufacturing, service, vendors, and customers, ensuring alignment and timely resolution of issues.
  • Hands-on troubleshooting of analog, digital, and power electronics systems in production, service, and field environments.
  • Supports manufacturing and service teams by diagnosing test failures, yield issues, and field-reported problems.
  • Performs failure analysis and root-cause investigation down to the component level using structured methodologies (e.g., 5-Why, 8D).
  • Implements and tracks corrective and preventive actions, including hardware, process, and documentation improvements.
  • Supports Engineering Change Orders (ECOs/ECNs), including schematic updates, BOM changes, and component obsolescence resolution, in collaboration with the engineering team.
  • Responds to and manages Engineering Field Requests (EFRs) originating from service teams and customers.
  • Develops and maintains troubleshooting guides, work instructions, and service procedures.
  • Trains manufacturing operators, service technicians, and customers on products, processes, and corrective actions.
  • Interfaces with contract manufacturers (CMs), suppliers, and vendors to support production issues, component changes, and quality improvements.
  • Supports the New Product Introduction (NPI) process by assisting with production ramp, end-of-line test readiness, end-of-line testing, and service documentation.
  • Familiarity with wireless communication technologies such as Wi-Fi and cellular is desired but not required.
  • Experience with battery chargers for Material Handling Equipment (MHE), or GSE (Ground Support Equipment) is preferred but not required.

Tools & Proficiency:

  • Test & Measurement Equipment: Proficient in the use of oscilloscopes, digital multimeters, power supplies, electronic loads, function generators, logic analyzers, and related laboratory equipment for debugging and validation.
  • Design Interpretation: Ability to read and interpret electrical schematics, PCB layouts, wiring diagrams, and mechanical drawings, and to correlate documentation with physical hardware.
  • Manufacturing & Lifecycle Systems: Familiarity with product lifecycle collaboration tools such as PLM and ERP systems (Arena, SAP or similar) including BOMs, revisions, and change tracking.
  • Issue Tracking & Documentation: Experience using issue tracking and collaboration tools (e.g., Jira or similar) to manage issues, actions, and cross-functional communication (Confluence, Notion or similar).
  • Firmware Interaction: Working familiarity with embedded systems sufficient to program boards, load firmware, perform basic configuration, and interface effectively with firmware engineers for troubleshooting and validation (firmware development not required).
  • Communications & Interfaces: Working familiarity with common wired communication interfaces and protocols such as CAN, RS-485/RS-422, UART/serial, SPI, I²C, and USB, as well as wireless technologies including Wi-Fi and cellular, sufficient to support diagnostics, manufacturing test, service troubleshooting, and coordination with firmware teams.

Skills:

Cross-Functional Collaboration

  • Works effectively with engineers, technicians, manufacturing, service, quality, vendors, and customers.
  • Communicates technical issues clearly to both technical and non-technical audiences.

Execution & Ownership

  • Manages multiple issues in parallel while maintaining clear prioritization.
  • Takes ownership of issues from discovery through resolution and closure.

Professional Competencies

  • Strong written and verbal communication skills.
  • Detail-oriented, methodical, and disciplined approach to troubleshooting and documentation.

Comfortable working independently within established processes and engineering guidance.

Education/ Training:

  • Bachelor's degree in Electrical Engineering, Electronics Engineering, or a related field.

Experience:

  • Approximately 2+ years of relevant experience in sustaining engineering, production support, test engineering, or product support roles.
  • Experience supporting electronics in a manufacturing or service environment.
  • Exposure to ECOs, failure analysis, and cross-functional engineering processes.

$90k-$110k


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Education:Employment Type: FULL_TIME