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Process Sustaining Engineer Jobs (NOW HIRING)

Sustaining Engineer

Torrance, CA

$95K - $117K/yr

We have a strong engineering team; almost 85% of our manufacturing processes, including production ... The Sustaining Engineer is a member of the engineering team who is responsible for investigation ...

Sustaining Engineer II

Cupertino, CA

$112K - $138K/yr

Sustaining Engineer II Company Summary: Join a team that's redefining what's possible in ... Continuous improvement of products, processes and suppliers. * Lead and execute implementation of ...

Sustaining Engineer

Westerville, OH ยท On-site

$88K - $108K/yr

POSITION SUMMARY The Sustaining Engineer plays a critical role in supporting the Vertiv Americas ... Support the Service CO process for kit and part number creation associated with Field Change ...

Sustaining Engineer II

Sunnyvale, CA

$107K - $132K/yr

Sustaining Engineer II Company Summary: Join a team that's redefining what's possible in ... Continuous improvement of products, processes and suppliers. * Lead and execute implementation of ...

Sustaining Engineer II

San Jose, CA ยท On-site

$107K - $131K/yr

Sustaining Engineer II Company Summary: Join a team that's redefining what's possible in ... Continuous improvement of products, processes and suppliers. * Lead and execute implementation of ...

Sustaining Engineer II

San Francisco, CA ยท On-site

$107K - $132K/yr

Sustaining Engineer II Company Summary: Join a team that's redefining what's possible in ... Continuous improvement of products, processes and suppliers. * Lead and execute implementation of ...

Sustaining Engineer

Mahwah, NJ

$91K - $112K/yr

... Sustaining Engineer to take ownership of products post-launch. This role bridges R&D, customer ... Familiarity with ECN processes, firmware update cycles, and post-launch change management in a ...

Senior Sustaining Engineer

Santa Clara, CA ยท On-site

$107K - $132K/yr

The Senior Sustaining Engineer will be part of cross-functional teams (including Instruments ... Assess design and process changes for impact to safety, performance, verification/validation, and ...

Senior Sustaining Engineer

Santa Clara, CA ยท On-site

$107K - $132K/yr

The Senior Sustaining Engineer will be part of cross-functional teams (including Instruments ... Assess design and process changes for impact to safety, performance, verification/validation, and ...

Sustaining Engineer

Westerville, OH ยท On-site

$88K - $108K/yr

POSITION SUMMARY The Sustaining Engineer plays a critical role in supporting the Vertiv Americas ... Support the Service CO process for kit and part number creation associated with Field Change ...

Sustaining Engineer II

Palo Alto, CA

$107K - $132K/yr

Sustaining Engineer II Company Summary: Join a team that's redefining what's possible in ... Continuous improvement of products, processes and suppliers. * Lead and execute implementation of ...

Sustaining Engineer

Mahwah, NJ

$91K - $112K/yr

... Sustaining Engineer to take ownership of products post-launch. This role bridges R&D, customer ... Familiarity with ECN processes, firmware update cycles, and post-launch change management in a ...

Sr Sustaining Engineer

Memphis, TN ยท Hybrid

$88K - $109K/yr

The Senior Sustaining Engineer supports electromechanical medical devices by resolving field ... Develop and execute electrical, mechanical, dimensional, and process-based test methods to ...

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Showing results 1-20

Process Sustaining Engineer information

See salary details

$57.5K

$103.7K

$154.5K

How much do process sustaining engineer jobs pay per year?

As of Jul 21, 2026, the average yearly pay for process sustaining engineer in the United States is $103,684.00, according to ZipRecruiter salary data. Most workers in this role earn between $91,500.00 and $112,500.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Process Sustaining Engineers in a manufacturing environment?

Process Sustaining Engineers often encounter challenges such as troubleshooting equipment malfunctions, minimizing process variability, and ensuring consistent product quality. They must balance immediate problem-solving with long-term process improvements while collaborating closely with production, quality, and maintenance teams. Staying up-to-date with process documentation and responding quickly to unexpected issues are also crucial aspects of the role. Effective communication and analytical skills are essential to succeed in this dynamic environment.

What are the key skills and qualifications needed to thrive as a Process Sustaining Engineer, and why are they important?

To thrive as a Process Sustaining Engineer, you need a strong background in engineering principles, process optimization, and troubleshooting, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with statistical analysis software (such as Minitab), process control systems, and industry-specific certifications like Six Sigma are commonly required. Strong analytical thinking, collaboration, and effective communication skills set outstanding candidates apart in this field. These competencies are vital for maintaining process efficiency, ensuring product quality, and driving continuous improvement initiatives in manufacturing environments.

What are Process Sustaining Engineers?

Process Sustaining Engineers are professionals who ensure the ongoing efficiency, reliability, and improvement of manufacturing or production processes. They focus on maintaining and optimizing existing processes, troubleshooting issues, and implementing corrective actions to minimize downtime and defects. Their work often involves collaborating with cross-functional teams, analyzing process data, and recommending upgrades or adjustments to enhance productivity and product quality. These engineers play a critical role in supporting continuous improvement initiatives and maintaining high standards in operations.

What is the difference between Process Sustaining Engineer vs Process Development Engineer?

AspectProcess Sustaining EngineerProcess Development Engineer
Primary FocusMaintaining and optimizing existing manufacturing processesDeveloping new processes and improving existing ones
Work EnvironmentManufacturing plants, production linesR&D labs, pilot plants
Required CredentialsBachelor's in engineering, experience in manufacturingBachelor's or higher in engineering, R&D experience

Process Sustaining Engineers focus on keeping manufacturing processes running efficiently, while Process Development Engineers work on creating and testing new processes. Both roles require engineering backgrounds, but their daily tasks and objectives differ significantly.

More about Process Sustaining Engineer jobs
What states have the most Process Sustaining Engineer jobs? States with the most job openings for Process Sustaining Engineer jobs include:
Infographic showing various Process Sustaining Engineer job openings in the United States as of July 2026, with employment types broken down into 1% Locum Tenens, 95% Full Time, 1% Part Time, and 3% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $103,684 per year, or $49.8 per hour.
Senior Sustaining Engineer

Senior Sustaining Engineer

Particle Measuring Systems

Niwot, CO โ€ข Hybrid

$102K - $126K/yr

Other

Medical, Dental, Vision, Life, Retirement, PTO

This job post hasย expired 1 day ago.ย Applications are no longer accepted.


Job description

Do you want to be part of a business that genuinely valuesentrepreneurialism,innovationandindividual accountability? Wefocus on our customersand are proud of the difference our technology makes. We partner with some of the biggest manufacturing companies in the world and our technical innovations are used to enhance well-known brands across multiple industries.

Title Senior Sustaining Engineer

Department Service Projects - AMER

Location Niwot/Hybrid

Reports To Service Project Manager - AMER

About Us

Established in 1972, Particle Measuring Systems is a global leader for micro-contamination monitoring equipment improving the performance of clean manufactures in the semiconductor and pharmaceutical industries. We're a growing technology company in Niwot, Colorado, the heart of the Rocky Mountains. We offer an exceptional and rewarding work environment in a great place to live. Our employees enjoy challenging projects in the development and manufacture of light scattering particle counters and diverse technologies and applications.

Your Impact

We are seeking a Senior Sustaining Engineer to support the lifecycle of Particle Measuring Systems' deployed products and solutions. This role plays a critical part in ensuring product reliability, resolving complex technical issues, and driving continuous product improvement. This position requires strong technical troubleshooting capability, cross-functional collaboration, and the ability to translate field feedback into actionable product improvements.

The Role

The Senior Sustaining Engineer acts as a technical escalation point for field and service teams, partnering closely with R&D, product management, quality, and customer support organizations to diagnose issues, implement corrective actions, and maintain product performance in the field.

Job Responsibilities

  • Serve as Level 3 technical escalation for complex product and system issues impacting customers or field service teams

  • Investigate product failures and field issues using structured root cause analysis methodologies

  • Work closely with R&D engineering teams to identify design-related issues and implement corrective actions

  • Drive Corrective and Preventive Actions (CAPA) to resolve recurring product or system issues

  • Support engineering change processes including design updates, firmware revisions, and product improvements

  • Analyze field data, service reports, and reliability trends to identify systemic product issues

  • Develop technical documentation including troubleshooting guides, service bulletins, and engineering change recommendations

  • Provide technical guidance and mentoring to service engineers and junior engineering staff

  • Collaborate with Quality, Manufacturing, and Product Management teams to improve product performance and serviceability

  • Participate in product lifecycle management activities including sustaining engineering reviews and reliability improvement initiatives Resolve technical and tactical issues through structured problem-solving and collaboration

  • Communicate progress on resolutions to internal stakeholders and help with customer management as required

  • Continuously evaluate processes for improvements in efficiency, quality, and safety

  • This job description is not intended to be all-inclusive. Responsibilities may evolve over time, and other related duties may be assigned to meet the ongoing needs of the company.

Required Qualifications

  • Bachelor's degree in Electrical Engineering, Computer Engineering, Mechanical Engineering, or related field AND 6+ years of relevant engineering experience supporting complex systems, instrumentation, or automation technologies; OR equivalent combination of education and experience

  • Experience supporting fielded products or sustaining engineering activities

  • Demonstrated success diagnosing complex technical issues across hardware, software, and system integrations

  • Proficiency in coding and scripting (e.g., Python, PowerShell, or similar) aimed at accelerating troubleshooting activities, identifying effective workarounds, and reducing engineering effort required for bug fixing

  • Strong problem-solving skills using structured methodologies such as 8D, A3, or RCA

  • Experience supporting complex instrumentation or automation systems in production environments

  • Ability to interpret system architectures, control schematics, and communication protocols

  • Experience working with industrial communication protocols such as Modbus, Ethernet/IP, and OPC UA

  • Understanding of regulated manufacturing environments (GMP, GAMP, FDA, Annex 1 preferred)

  • Strong collaboration and communication skills across engineering and customer support teams

  • Ability to mentor junior engineers and guide technical problem-solving activities

Preferred Qualifications

  • Experience working in regulated or controlled manufacturing environments

Work Environment & Physical Requirements

  • This role primarily operates in an office/lab/manufacturing environment. Must be able to sit, stand, and use a computer for extended periods of time

  • Occasional lifting of up to 20 lbs. may be required

  • Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions of this role

Compensation & Benefits

  • Competitive base salary range: $95,000 - 140,000, depending on experience

    • Our compensation philosophy: we offer competitive pay based on market data, including local, national, and industry benchmarks. For new hires, offers are generally within the established min- to mid-point of the range for the role, with flexibility to recognize experience, skills, and education. Our approach ensures fair pay internally while remaining competitive externally and allows room for growth.

  • Comprehensive benefits package:

    • Health coverage: medical, dental, vision, fsa, onsite clinic (CO employees), life insurance

    • 401(k) retirement plan with company match

    • Vacation, holiday, and leave policies

    • Tuition reimbursement, Employee recognition programs, Employee assistance programs

Particle Measuring Systems is proud to be an Equal Opportunity Employer and are committed to building an inclusive and supportive workplace where everyone can thrive

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