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Foundry Engineer Jobs (NOW HIRING)

Provides foundry process engineering support to improve safety, quality, and productivity by developing robust casting processes, troubleshooting defects, and implementing controlled documentation ...

Foundry Engineer: My client is actively searching for a Process engineer focused on improving manufacturing processes, ensuring compliance with standards, and driving continuous improvement ...

Foundry Engineer

Biscoe, NC · On-site

$90K/yr

You have Green Sand experience in an Iron Foundry Salary : up to $90,000 + Benefits Relocation: Full relocation provided Qualifications Bachelor's degree in Metallurgical Engineering or Material ...

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AI Foundry Engineer (US - Remote) Position summary We are seeking a highly skilled AI Foundry Engineer with a strong ability to translate complex business requirements into actionable prompts that ...

Palantir Foundry Engineer Location: Nashville, TN Duration: 6 Months Role Summary: Hands-on Foundry specialist who can design ontology-first data products, engineer high-reliability pipelines, and ...

We are looking for experienced Palantir Foundry Engineers to join this team and accelerate that work from day one. We are looking for builders who have already shipped real solutions in Foundry and ...

We are looking for experienced Palantir Foundry Engineers to join this team and accelerate that work from day one. We are looking for builders who have already shipped real solutions in Foundry and ...

As a Foundry Engineer , you will leverage customer drawings and specifications to design patterns and casting processes that deliver high-quality products. This role also includes driving continuous ...

Description Global Foundry Engineer Victaulic - Global HQ- Easton, PA **Relocation package is offered for this opening** Victaulic is a global leader in mechanical pipe joining innovations and is the ...

Simulation Foundry Engineer Location: Le Sueur, MN Duties & Responsibilities: Responsible for coordinating and developing moldflow and solidification analysis; creating and updating 3D CAD models ...

Foundry Engineer

Biscoe, NC · On-site

$45K - $75K/yr

You have more than 3 years of Foundry experience with Green Sand * You are good with Microsoft power-point and excel * You can supervise the Dock Auditor, Final Inspectors and Scrap Investigators

You have Green Sand experience in an Iron Foundry Salary : up to $90,000 + Benefits Relocation: Full relocation provided Qualifications Bachelor's degree in Metallurgical Engineering or Material ...

You have Green Sand experience in an Iron Foundry Salary : up to $90,000 + Benefits Relocation: Full relocation provided Qualifications Bachelor's degree in Metallurgical Engineering or Material ...

Simulation Foundry Engineer

Le Sueur, MN · On-site

$10K - $126K/yr

Simulation Foundry Engineer Location: Le Sueur, MN Duties & Responsibilities: Responsible for coordinating and developing moldflow and solidification analysis; creating and updating 3D CAD models ...

Palantir Foundry Data Engineer Position Location: Detroit ,MI OR Remote Duration - Contract-to-Hire after 6 Months Employment Type - This is for W2 Employment Required qualifications : • Strong ...

Simulation Foundry Engineer Location: Le Sueur, MN Duties & Responsibilities: Responsible for coordinating and developing moldflow and solidification analysis; creating and updating 3D CAD models ...

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Foundry Engineer information

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$60K

$80.4K

$111.5K

How much do foundry engineer jobs pay per year?

As of Jul 21, 2026, the average yearly pay for foundry engineer in the United States is $80,416.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,500.00 and $85,000.00 per year, depending on experience, location, and employer.

How much does a foundry engineer make?

A foundry engineer's average salary varies by experience and location but typically ranges from $60,000 to $100,000 annually. Entry-level positions may start lower, while experienced engineers with specialized skills or certifications can earn higher wages, especially in industrial or manufacturing environments with advanced casting processes.

What are Foundry Engineers?

Foundry Engineers are professionals who design, develop, and oversee the processes involved in casting metals into shapes for manufacturing. They work with various materials, such as steel, iron, and aluminum, and are responsible for ensuring quality, efficiency, and safety in foundry operations. Their duties often include process optimization, troubleshooting defects, selecting appropriate materials, and implementing new technologies. Foundry Engineers play a crucial role in industries such as automotive, aerospace, and heavy machinery, where precise metal components are essential.

What engineers make $200,000 a year?

Foundry engineers, especially those with extensive experience, specialized skills, and working in high-demand industries or locations, can earn $200,000 or more annually. Senior roles often require advanced knowledge of metallurgy, process control, and equipment management, along with certifications and leadership responsibilities.

What does a foundry engineer do?

A foundry engineer designs, develops, and oversees the manufacturing of metal castings in foundries. They analyze mold designs, select appropriate materials, and ensure quality control while using tools like CAD software and adhering to safety standards. Their work involves optimizing casting processes and troubleshooting production issues to improve efficiency and product quality.

What are the key skills and qualifications needed to thrive as a Foundry Engineer, and why are they important?

To excel as a Foundry Engineer, a thorough understanding of metallurgy, casting processes, and materials science is essential, usually backed by a degree in engineering or a related field. Familiarity with computer-aided design (CAD) software, simulation tools, and quality control systems is typically required. Strong problem-solving abilities, attention to detail, and effective communication skills help in troubleshooting and collaborating with production teams. These competencies are vital for ensuring efficient, high-quality casting production and for maintaining safety and cost-effectiveness in foundry operations.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What are some common challenges Foundry Engineers face when working with new alloys or casting techniques?

Foundry Engineers often encounter challenges such as unpredictable material behavior, difficulty in achieving desired mechanical properties, and managing defects like porosity or cracking when working with new alloys or casting processes. Addressing these requires close collaboration with metallurgists, quality assurance teams, and production staff to fine-tune process parameters and conduct thorough testing. Staying updated on industry advancements and utilizing simulation software can also help mitigate these challenges and ensure optimal casting outcomes.

What is the difference between Foundry Engineer vs Metallurgist?

AspectFoundry EngineerMetallurgist
CredentialsBachelor's in Mechanical, Materials, or Metallurgical EngineeringBachelor's or Master's in Metallurgy, Materials Science, or related fields
Work EnvironmentManufacturing plants, foundries, casting facilitiesResearch labs, metallurgical labs, industrial settings
Industry UsageDesigning and improving casting processes, overseeing productionAnalyzing metal properties, developing alloys, quality control

Foundry Engineers focus on designing, managing, and optimizing casting processes in manufacturing environments. Metallurgists analyze metal properties and develop new alloys. While both roles require knowledge of metals, Foundry Engineers are more involved in production processes, whereas Metallurgists focus on material analysis and research.

What Is a Foundry Engineer?

A foundry is a factory or other facility that creates metal castings of products. A foundry engineer designs or upgrades these facilities. They determine the size and strength of the building required based on the client’s needs, ensuring the facility can withstand the high levels of heat needed to make metal molds, utilizes top-of-the-line technologies, and that its construction provides maximum efficiency. Foundry engineers may also redesign or make improvements to older factories to make them more productive. To pursue a career in foundry engineering, you need at least a bachelor’s degree in engineering or a related field. Other qualifications may include experience with metalworks or in the construction industry.

What cities are hiring for Foundry Engineer jobs? Cities with the most Foundry Engineer job openings:
What are the most commonly searched types of Foundry Engineer jobs? The most popular types of Foundry Engineer jobs are:
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Infographic showing various Foundry Engineer job openings in the United States as of July 2026, with employment types broken down into 96% Full Time, 1% Part Time, and 3% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $80,416 per year, or $38.7 per hour.
Foundry Engineer

Full-time

Posted 7 days ago


Job description

Position Summary:
Provides foundry process engineering support to improve safety, quality, and productivity

by developing robust casting processes, troubleshooting defects, and implementing controlled documentation and improvement actions.

Essential Functions:

• Support and improve foundry processes including molding, melting, pouring, and finishing activities as applicable.

• Analyze casting defects and lead root cause investigations; implement corrective and preventive actions.

• Develop and maintain process documentation (work instructions, parameters, control plans) under change control.

• Partner with Quality on inspection strategy, defect detection, and containment activities.

• Support process trials and validation; document results and standardize successful changes.

• Collaborate with Patternmaking and Production on tooling/pattern improvements and process capability.

• Identify and execute continuous improvement projects to reduce scrap, rework, and cycle time.

• Support safety and environmental compliance by integrating hazard controls into process design and standard work.

• Provide technical support to supervisors and operators; train teams on process changes and best practices.

• Track foundry KPIs and report trends and improvement progress to leadership. Additional Skills by Level

Level I: Supports documentation and basic troubleshooting with guidance; learns foundry standards and defect modes.

Level II: Independently leads defect elimination and process optimization projects; improves stability and capability.

Level III: Leads advanced foundry process development and modernization initiatives; sets site-wide standards.

Job Requirements and Qualifications

Education, Experience, or Formal Training:

• Bachelor’s degree in Engineering (Metallurgical/Materials/Mechanical/Manufacturing) or equivalent experience.

• 3+ years foundry or casting process experience preferred.

• Strong analytical/problem-solving skills and comfort working in industrial environments.

Working Environment:

Foundry environment with heat, dust, noise, and industrial hazards; PPE required; may require extended hours for trials or urgent defect containment.

Physical Demands:

• Frequent walking/standing; ability to wear PPE including heat-resistant gear as required.

• Occasional lifting up to 30 lbs (samples, tools) and ability to work near hightemperature processes safely.

KPIs:

• Scrap rate in foundry (by defect category)

• Rework rate (foundry-related)

• First Pass Yield (foundry processes)

• Defect recurrence rate after corrective actions

• Corrective action closure time and effectiveness

• Cycle time/throughput for key foundry operations

• Process adherence audit pass rate

• Safety incidents/near-misses in foundry areas

• Control plan coverage for critical foundry processes

• Training completion for process changes

SMART Goals:

• Reduce foundry scrap by 12% within 9 months by eliminating top-3 defect drivers using structured RCA.

• Reduce rework by 10% within 2 quarters through improved process controls and operator training.

• Increase foundry FPY by 6 percentage points within 2 quarters via standard work and control points.

• Reduce defect recurrence by 25% within 6 months by verifying corrective action effectiveness and updating documentation.

• Close 90% of foundry corrective actions within 30 days for 2 consecutive quarters through escalation routines.

• Improve throughput on one foundry constraint operation by 8% within 6 months through workflow and setup improvements.

• Achieve ≥95% process adherence in monthly audits within 120 days by reinforcing standard work and training.

• Increase near-miss reporting by 25% within 6 months and close actions within 14 days.

• Implement control plans for 100% of identified critical foundry processes within 120 days.

• Achieve 100% training completion for critical foundry process changes within 10 business days for 3 consecutive months.