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Blister Packaging Jobs (NOW HIRING)

Open Scientific

Blister Packaging Mechanic

Brentwood, NY · On-site

$22 - $28/hr

Do you want something stable and long term? A pharmaceutical company is looking for experienced Packaging Mechanics with blister experience. This is a great opportunity for someone looking for a ...

Astrix Inc

Packaging Associate - Biopharmaceutical

Chicago, IL · On-site

$15.50 - $19/hr

Set up and operate labeling, blister packaging, check weigher, serialization, and aggregation, temper evident, and carbonator machines * Calibrate weighing machine * Clean and sanitize all packaging ...

ITW

Packaging Equipment Operator (1st shift)

Chicago, IL · On-site

$17.50 - $21.25/hr

Package products using polybag, blister packaging, and hand-pack processes according to established specifications and quality standards. * Perform quality inspections, operate testing equipment as ...

LIFEBLOOM Corp.

Blister Machine Operator

Brea, CA · On-site

$20 - $25/hr

Basic As a Blister and Carton Machine Operator, you will be responsible for packaging dietary supplements in PVC or Aluminum blister packages. You will be part of a team that is responsible for ...

KVK Tech

Be Seen First

Lead Packaging Mechanic (3:30pm-12:00am)

Newtown, PA · On-site

$42 - $48/hr

Experience with automated or semi-automated bottle or blister packaging systems strongly preferred. Education: High school diploma or equivalent required; trade school, vocational training, or ...

PL Developments

Line Material Handler

Westbury, NY · On-site

$18/hr

The Line Material Handler is responsible for ensuring the continuous and efficient operation of Blister packaging lines by delivering and stocking components according to production schedules and ...

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Blister Packaging information

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How much do blister packaging jobs pay per hour?

As of Aug 26, 2026, the average hourly pay for blister packaging in the United States is $18.85, according to ZipRecruiter salary data. Most workers in this role earn between $16.35 and $19.95 per hour, depending on experience, location, and employer.

What is a blister packaging?

A Blister Packaging job involves assembling and sealing products in pre-formed plastic and foil packaging, commonly used for pharmaceuticals, consumer goods, and electronics. Workers in this role operate packaging machines, inspect products for quality, and ensure proper labeling. Attention to detail and adherence to safety and hygiene standards are essential. The job may also require maintaining equipment and troubleshooting minor issues to keep production running smoothly.

What are the typical daily responsibilities of someone working in blister packaging?

Blister Packaging professionals are responsible for operating and monitoring packaging machinery, loading materials, inspecting finished packages for quality, and maintaining a clean and safe work area. They often work closely with quality control staff to ensure products meet specifications and may also be required to troubleshoot minor equipment issues. Working as part of a production team, individuals in this role are expected to follow detailed instructions and maintain consistent output to meet production targets. This position usually involves shift work in a manufacturing or pharmaceutical environment, where reliability and punctuality are highly valued.

What are the key skills and qualifications needed to thrive in blister packaging, and why are they important?

To thrive in a Blister Packaging role, you need strong attention to detail, manual dexterity, and a basic understanding of packaging processes, often acquired through on-the-job training or relevant manufacturing experience. Familiarity with blister packaging machinery, quality control procedures, and safety standards is frequently required, and the ability to read work orders or follow SOPs is important. Reliability, teamwork, and effective communication are valuable soft skills that enhance workplace efficiency and safety. These competencies are vital to ensure products are packaged accurately, meet regulatory standards, and production goals are consistently achieved.

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Blister Packaging jobs near you
Infographic showing various Blister Packaging job openings in the United States as of August 2026, with employment types broken down into 83% Full Time, 12% Part Time, 2% Contract, and 3% Nights. Highlights an 96% Physical, 1% Hybrid, and 3% Remote job distribution, with an average salary of $39,198 per year, or $18.8 per hour.

Sr. Blister Packaging Engineer

Cookeville, TN • On-site

Aphena Pharma Solutions
Pharmaceutical and Medicine Manufacturing • 501 - 1,000 employees
Learn more about Aphena Pharma Solutionsexternal

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 16 days ago

Job description

Aphena Pharma Solutions is growing, and we're looking for an experienced Senior Blister Packaging Engineer to lead the design, validation, and continuous improvement of blister packaging systems for pharmaceutical products. This role is a key technical leadership position with real ownership, visibility, and influence across engineering, quality, operations, and customer teams.
If you enjoy solving complex packaging challenges, working in a regulated environment, and seeing your work move from concept to production, this role offers the chance to make a real impact.
What You'll Do
Blister Packaging Design & Development
  • Lead the design, review, optimization, and qualification of blister formats including PVC, PVDC, Aclar®, Alu-Alu, and cold-form structures
  • Track and manage blister tooling portfolios and support RFQs for new applications
  • Develop packaging solutions that meet stability, product protection, child-resistant, senior-friendly, and tamper-evident requirements
  • Partner closely with Sales, Quality, Regulatory, and Manufacturing to align packaging designs with customer and regulatory needs

Equipment & Process Engineering
  • Serve as the subject matter expert for blister packaging equipment, including thermoform and cold-form systems, tooling, feeders, sealing stations, and vision systems
  • Support equipment selection, FAT/SAT, installation, commissioning, and optimization
  • Troubleshoot forming, filling, sealing, print quality, and reject system issues
  • Drive OEE improvements, scrap reduction, and throughput optimization

Validation & Compliance
  • Author and review URS, FMEAs, protocols, reports, SOPs, and work instructions
  • Ensure compliance with cGMP, FDA, EU GMP, ISO 9001, ISO 13485, and internal quality systems
  • Support regulatory submissions, audits, and inspections related to blister packaging

Materials & Supplier Management
  • Evaluate and qualify blister materials, suppliers, and tooling vendors
  • Support material compatibility studies, seal integrity testing, and stability programs
  • Manage technical communication with external vendors and contract manufacturing partners

Leadership & Mentorship
  • Provide technical guidance and mentorship to junior engineers and technicians
  • Lead cross-functional teams for packaging projects and continuous improvement initiatives
  • Act as the technical escalation point for complex blister packaging challenges

What We're Looking For
  • Bachelor's degree in Packaging Engineering, Mechanical Engineering, Chemical Engineering, or related field (Master's preferred)
  • 7+ years of experience in pharmaceutical or regulated packaging engineering, with a strong focus on blister packaging
  • Hands-on experience with thermoforming and cold-form blister processes
  • Strong working knowledge of cGMP, FDA regulations, and packaging validation
  • Experience supporting FDA and EMA regulatory submissions
  • Familiarity with child-resistant and senior-friendly packaging standards
  • Experience with serialization, vision inspection, and track-and-trace systems
  • Lean Manufacturing or Six Sigma certification is a plus
Physical & Work Environment
  • Work in manufacturing and cleanroom environments
  • Frequent time on the production floor with standing and walking
  • Ability to manage multiple projects and deadlines
  • Strong written and verbal communication skills
  • Occasional off-shift or weekend support as needed
Why Aphena?
At Aphena, people matter. We're a growing pharmaceutical packaging organization where collaboration, accountability, and doing the right thing are more than words on a wall. Engineers here have a voice, real ownership, and the opportunity to influence decisions that affect quality, safety, and performance.
You'll work with experienced teams, modern equipment, and leadership that values expertise and practical problem-solving. If you're looking for a place where your knowledge is respected and your work truly matters, you'll feel at home here.
Benefits
  • Competitive pay
  • Medical, dental, and vision insurance
  • 401(k) with company match
  • Paid time off and holidays
  • Career development and growth opportunities
  • Clean, climate-controlled manufacturing environment
  • Relocation assistance may be available for qualified candidates

Apply