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Automation Controls Engineer Jobs in Wisconsin (NOW HIRING)

Controls Engineer

Wausau, WI · On-site

$80K - $100K/yr

Controls Engineer Responsibilities: Commissioning of electrical, automation, and hydraulic systems. Program and Troubleshoot PLC-based control systems. Program and Troubleshoot HMI and Operator ...

Controls Engineer

Oshkosh, WI · Hybrid

$81K - $105K/yr

We are seeking a skilled Controls Engineer with a strong background inconveyor systemsandindustrial automation programming and design. This role focuses on designing, programming, and commissioning ...

Controls Engineer

Fond Du Lac, WI

$82K - $106K/yr

Design and develop control systems for building automation and food production equipment. * Program and configure Programmable Logic Controllers (PLC). * Conduct system integration to ensure seamless ...

Controls Engineer

Madison, WI · On-site

$84K - $108K/yr

Position Overview The Controls Engineer/Senior Controls Engineer collaborates with internal and ... automation, volume growth, and new product introduction based on stakeholder input and ...

Controls Engineer

Madison, WI

$84K - $108K/yr

Position Overview The Controls Engineer/Senior Controls Engineer collaborates with internal and ... automation, volume growth, and new product introduction based on stakeholder input and ...

Controls Engineer

Madison, WI

$84K - $108K/yr

Position Overview The Controls Engineer/Senior Controls Engineer collaborates with internal and ... automation, volume growth, and new product introduction based on stakeholder input and ...

New

Controls Engineer

De Forest, WI

$84K - $108K/yr

Controls Engineer | Req ID: 16734 | HR Contact: Taylor J VALLEY | Location: Building Envelope ... Ignition SCADA: Significant experience developing within the Inductive Automation Ignition ...

Controls Engineer

Beaver Dam, WI

$82K - $106K/yr

Responsibilities include automation controls systems design, PLC/HMI programming, troubleshooting and start up commissioning. The Control Engineer also contributes to overall team performance by ...

Controls Engineer II

Milwaukee, WI · On-site

$82K - $106K/yr

Through our new and rapidly growing Automation Division (SSI Automation), we deliver intelligent ... The Controls Engineer II begins contributing to repeatable code modules and supports ...

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Automation Controls Engineer information

See Wisconsin salary details

$46.4K

$99.1K

$141.8K

How much do automation controls engineer jobs pay per year?

As of Jun 12, 2026, the average yearly pay for automation controls engineer in Wisconsin is $99,105.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,300.00 and $111,500.00 per year, depending on experience, location, and employer.

What engineer makes $500,000 a year?

An Automation Controls Engineer can earn $500,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles in large industrial or manufacturing settings. High salaries are often associated with senior positions, specialized skills in PLCs, SCADA systems, and automation software, as well as working in high-demand industries or companies with complex automation needs.

What are Automation Controls Engineers?

Automation Controls Engineers are professionals who design, develop, and maintain control systems that automate manufacturing and industrial processes. They typically work with hardware and software such as programmable logic controllers (PLCs), human-machine interfaces (HMIs), and robotic systems to ensure efficient and reliable operation of automated equipment. Their responsibilities include programming control systems, troubleshooting electrical and control issues, and collaborating with other engineers to optimize production processes. Automation Controls Engineers play a crucial role in improving productivity, safety, and quality in industries such as manufacturing, automotive, and energy.

What Does an Automation Controls Engineer Do?

Automation controls engineers help create the layout of electrical and mechanical control systems. In this role, you may help program an automation process, modify existing programming when necessary, and help ensure the company is using the safest and most productive system possible for its needs. You may also be responsible for creating training documentation to show employees how to control and adjust their operations. Most automation control engineers work in manufacturing plants and similar companies where physical automation is used to speed up production tasks. This job should not be confused with automation programming outside of the manufacturing sector, such as software programming.

How much do spacex automation controls engineers make?

Automation Controls Engineers at SpaceX typically earn between $80,000 and $130,000 annually, depending on experience, education, and location. They often require knowledge of PLC programming, robotics, and control systems, with some roles offering additional benefits and bonuses.

What are the key skills and qualifications needed to thrive as an Automation Controls Engineer, and why are they important?

To thrive as an Automation Controls Engineer, you need a solid background in electrical engineering, control systems, and automation, often supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications like Certified Automation Professional (CAP) are typically required. Strong problem-solving skills, attention to detail, and effective communication set outstanding professionals apart in this field. These skills ensure reliable system integration, efficient troubleshooting, and successful collaboration in complex industrial environments.

What are some common challenges Automation Controls Engineers face when working on new system integrations?

Automation Controls Engineers often encounter challenges such as compatibility issues between legacy equipment and new control systems, coordinating with multidisciplinary teams (mechanical, electrical, and software), and ensuring minimal downtime during system upgrades. Troubleshooting unforeseen problems during testing phases and maintaining clear documentation are also frequent hurdles. Proactive communication and thorough planning help mitigate these challenges and ensure smooth integration projects.

What engineers make $300,000 a year?

Senior automation controls engineers with extensive experience, specialized skills in PLC programming, robotics, and systems integration can earn $300,000 or more annually, especially in high-demand industries like manufacturing, aerospace, or energy. Achieving this level often requires advanced certifications, a strong track record, and leadership responsibilities.

What is the difference between Automation Controls Engineer vs Electrical Engineer?

AspectAutomation Controls EngineerElectrical Engineer
CredentialsTypically requires a degree in electrical, mechanical, or automation engineering; certifications like Certified Automation Professional (CAP) are commonRequires a degree in electrical engineering; licensure as a Professional Engineer (PE) may be preferred
Work EnvironmentWorks primarily in manufacturing, automation, and control system settingsWorks in various sectors including power, construction, and manufacturing, often focusing on electrical systems
Industry UsageCommonly employed in automation, process control, and manufacturing industriesUsed across power generation, construction, and industrial sectors

Automation Controls Engineers focus on designing, programming, and maintaining control systems for automation processes, while Electrical Engineers have a broader scope involving electrical system design and analysis. Both roles require strong technical skills and often overlap in industrial settings, but their primary responsibilities and certifications differ.

What does a controls and Automation Engineer do?

A controls and automation engineer designs, develops, and maintains control systems that automate machinery and processes. They work with programmable logic controllers (PLCs), sensors, and software to improve efficiency and safety in manufacturing or industrial environments. Strong technical skills and knowledge of electrical and mechanical systems are essential for this role.
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Infographic showing various Automation Controls Engineer job openings in Wisconsin as of June 2026, with employment types broken down into 92% Full Time, 5% Part Time, 2% Contract, and 1% Nights. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $99,105 per year, or $47.6 per hour.

Controls Engineer

One Tech

Wausau, WI • On-site

$80K - $100K/yr

Other

Posted 15 days ago


Job description

Job Description One Tech Engineering is looking for a Controls Engineer for a position located in Wausau, Wisconsin. The Controls Engineer will design and implement PLC control and protection systems for industrial and electrical generation facilities. The candidate must be a US Citizen or a green card holder, the position is not eligible for sponsorship.

The candidate should have a Bachelor's degree in electrical engineering or a technical degree plus 3 years of related experience. Local candidates preferred. This is not a remote position.

Controls Engineer Responsibilities: Commissioning of electrical, automation, and hydraulic systems. Program and Troubleshoot PLC-based control systems. Program and Troubleshoot HMI and Operator Interfaces.

Design electrical schematic diagrams, external electrical wiring diagrams, field instrumentation systems, internal panel wiring drawings, and PLC drawings. Design, develop, test, and start-up projects as requested. Ensure effective information handoffs.

Interpret electrical drawings. Interpret mechanical drawings. Perform onsite inspections and project "kick-off" meetings as assigned.

Perform peer reviews. Perform electrical calculations for system sizing and component selection. Perform FAT, installation supervision, SAT, customer training, and system commissioning as requested.

Prepare O&M manual, factory acceptance test (FAT), installation, site acceptance test (SAT), and customer training documents. Support Engineering division as requested. Utilize electrical and hydraulic test equipment.

Work effectively with all other project team members such as control, electrical, HMI, and mechanical disciplines. Work with designers to develop drawings. Requirements for the Controls Engineer: Bachelor's degree in electrical engineering or a technical degree plus 3 years of related experience.

Prior experience in PLC and HMI programming. Ability to travel more than 30% domestically and internationally. Familiarity with power generation equipment, turbine governors, or excitation systems Strong conceptualization ability along with strong interpersonal, communication, and organizational skills, including the ability to explain complex technical issues to decision-makers and project teams.

Experience with AutoCAD, or EPlan. USA or Canadian Professional engineering registration or the ability to become registered.