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Automation Controls Engineer Jobs in Madison, WI

Under the direction of an Automation/Controls Engineer at Promega's small molecule manufacturing facility, this person will obtain hands-on work experience by completing automation projects to ...

Under the direction of an Automation/Controls Engineer at Promega's small molecule manufacturing facility, this person will obtain hands-on work experience by completing automation projects to ...

Controls Engineer

Oregon, WI · On-site

$85 - $110/hr

Develop automation solutions and participate in various phases of automation projects including ... Requirements * A minimum of 3+ years of direct experience as a controls engineer working on ...

Automation Engineer

Johnson Creek, WI · On-site

$90 - $120/hr

Controls Automation Engineer | PLC and Robotics Due to advancement, MasterMold is hiring Controls Automation Engineers to program, troubleshoot, and improve the industrial automation systems that ...

Controls Engineer

Lodi, WI · On-site

$80K - $120K/yr

Position Summary As a Controls Engineer at Alkar, you'll design the latest automation control systems while collaborating across engineering, manufacturing, and field service. We're looking for ...

Controls Engineer

Lodi, WI · On-site

$80K - $120K/yr

Description Position Summary As a Controls Engineer at Alkar, you'll design the latest automation control systems while collaborating across engineering, manufacturing, and field service. We're ...

Controls Engineer

Lodi, WI · On-site

$80K - $120K/yr

Job Type Full-time Description Position Summary As a Controls Engineer at Alkar, you'll design the latest automation control systems while collaborating across engineering, manufacturing, and field ...

ESI Controls Engineer

Oregon, WI · On-site

$120 - $150/hr

Job Overview The Controls Engineer works closely with project engineers, project managers, and ESI ... Industrial Process Automation. * Bachelor's degree in Engineering or a similar technical field from ...

Senior Controls Engineer

Madison, WI · On-site +1

$115K - $155K/yr

Formalized training and/or education in Industrial Automation, Engineering, Computer Science or MIS Preferred Qualifications * 5 + years' experience with three-phase AC power system controls and ...

Sr. Controls Engineer

Madison, WI · On-site

$97K - $129K/yr

Position Overview As a Sr. Controls Engineer, you will lead cross-functional efforts with internal ... automation and control systems across manufacturing, R&D, and laboratory operations. You will ...

Sr. Controls Engineer

Madison, WI · On-site

$97K - $129K/yr

Position Overview As a Sr. Controls Engineer, you will lead cross-functional efforts with internal ... automation and control systems across manufacturing, R&D, and laboratory operations. You will ...

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Automation Controls Engineer information

See Madison, WI salary details

$46.4K

$98.9K

$141.6K

How much do automation controls engineer jobs pay per year?

As of Aug 25, 2026, the average yearly pay for automation controls engineer in Madison, WI is $98,935.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,100.00 and $111,300.00 per year, depending on experience, location, and employer.

What is an automation controls engineer?

Automation Controls Engineers are professionals who design, develop, and maintain control systems that automate manufacturing and industrial processes. They typically work with hardware and software such as programmable logic controllers (PLCs), human-machine interfaces (HMIs), and robotic systems to ensure efficient and reliable operation of automated equipment. Their responsibilities include programming control systems, troubleshooting electrical and control issues, and collaborating with other engineers to optimize production processes. Automation Controls Engineers play a crucial role in improving productivity, safety, and quality in industries such as manufacturing, automotive, and energy.

What does an automation controls engineer do?

Automation controls engineers help create the layout of electrical and mechanical control systems. In this role, you may help program an automation process, modify existing programming when necessary, and help ensure the company is using the safest and most productive system possible for its needs. You may also be responsible for creating training documentation to show employees how to control and adjust their operations. Most automation control engineers work in manufacturing plants and similar companies where physical automation is used to speed up production tasks. This job should not be confused with automation programming outside of the manufacturing sector, such as software programming.

What are the key skills and qualifications needed to thrive as an automation controls engineer, and why are they important?

To thrive as an Automation Controls Engineer, you need a solid background in electrical engineering, control systems, and automation, often supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications like Certified Automation Professional (CAP) are typically required. Strong problem-solving skills, attention to detail, and effective communication set outstanding professionals apart in this field. These skills ensure reliable system integration, efficient troubleshooting, and successful collaboration in complex industrial environments.

What are some common challenges automation controls engineers face when working on new system integrations?

Automation Controls Engineers often encounter challenges such as compatibility issues between legacy equipment and new control systems, coordinating with multidisciplinary teams (mechanical, electrical, and software), and ensuring minimal downtime during system upgrades. Troubleshooting unforeseen problems during testing phases and maintaining clear documentation are also frequent hurdles. Proactive communication and thorough planning help mitigate these challenges and ensure smooth integration projects.

What is the difference between Automation Controls Engineer vs Electrical Engineer?

AspectAutomation Controls EngineerElectrical Engineer
CredentialsTypically requires a degree in electrical, mechanical, or automation engineering; certifications like Certified Automation Professional (CAP) are commonRequires a degree in electrical engineering; licensure as a Professional Engineer (PE) may be preferred
Work EnvironmentWorks primarily in manufacturing, automation, and control system settingsWorks in various sectors including power, construction, and manufacturing, often focusing on electrical systems
Industry UsageCommonly employed in automation, process control, and manufacturing industriesUsed across power generation, construction, and industrial sectors

Automation Controls Engineers focus on designing, programming, and maintaining control systems for automation processes, while Electrical Engineers have a broader scope involving electrical system design and analysis. Both roles require strong technical skills and often overlap in industrial settings, but their primary responsibilities and certifications differ.

What are popular job titles related to Automation Controls Engineer jobs in Madison, WI?

For Automation Controls Engineer jobs in Madison, WI, the most frequently searched job titles are:

What job categories do people searching Automation Controls Engineer jobs in Madison, WI look for?

The top searched job categories for Automation Controls Engineer jobs in Madison, WI are:

Infographic showing various Automation Controls Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 56% Full Time, and 44% Contract. Highlights an 49% In-person, and 51% Remote job distribution, with an average salary of $98,935 per year, or $47.6 per hour.

Automation Engineer Intern, CMC

Madison, WI • On-site


Promega

8.9

Company rating: 8.9 out of 10

Based on 8 frontline employees who took The Breakroom Quiz

Good employer

Paid breaks

Respectful managers


Internship

Posted 13 days ago


Job description

OUR TEAM: The Promega Chappelle Manufacturing Center team consists of innovative professionals with diverse skillsets who work together to achieve our goal to safely manufacture high-quality small molecules that are used in Promega's Life Science products to improve lives around the globe. To achieve this goal, we build strong relationships, collaborate openly, and embrace an attitude of "How can we do this the right way?" when we face challenges. We believe that to succeed as a team we need to create a space of optimistic learning and shared belonging, leveraging each other's strengths and celebrating our differences.
YOUR ROLE: As part of the Chemistry Operations team, your role is to support day-to-day operations, continuous improvement initiatives, and capital projects. You will gain experience with automation principles, Rockwell Automation (Allen-Bradley) hardware and software, as well as design, procurement, commissioning, qualification, and troubleshooting equipment. You will collaborate with cross-functional teams to achieve project goals.
YOUR EXPERIENCE: We are seeking a dynamic self-starter with excellent communication skills and a demonstrated ability to work in cross-functional teams to achieve objectives. An ideal candidate will have a solid foundation in automation/controls engineering and problem-solving skills.
JOB OBJECTIVE: This role is meant as learning opportunity for an individual who is in the process of obtaining a Bachelor's degree in Electrical Engineering, Automation/Controls Engineering, Computer Science, or a related field. Under the direction of an Automation/Controls Engineer at Promega's small molecule manufacturing facility, this person will obtain hands-on work experience by completing automation projects to improve process workflows, increase operational efficiency, and ensuring compliance with relevant standards and procedures.
The internship will last approximately three months, starting in May 2027 and ending in August 2027. There is some flexibility regarding start and end dates.
CORE DUTIES:
1. Plan, develop, program, and implement methods of control and automation to improve operations, minimize operating costs, and maximize efficiency.
2. Learn and utilize new technologies as appropriate to assist with engineering and improvement projects.
3. Participate in cross-functional teams to investigate and analyze automated processes and execute continuous improvement projects.
4. Assist in troubleshooting and problem-solving activities related to manufacturing processes, equipment, and utility systems.
5. Review and update controlled documents to reflect changes for projects or findings from investigation activities.
6. Present project work and updates at various project team meetings.
7. Demonstrates inclusion through one's own words and actions and is accountable for a safe workspace. Acts with kindness, curiosity and respect for others.
8. Embraces and incorporates Promega's 6 Emotional & Social Intelligence (ESI) core principles in daily work.
9. Understands and complies with ethical, legal, and regulatory requirements applicable to our business.
KEY QUALIFICATIONS:
1. Currently pursuing a Bachelor's degree in Electrical Engineering, Automation/Controls Engineering, Computer Science, or a related discipline.
2. Basic electrical circuit and problem-solving skills.
3. Proven self-starter with a record of follow-through.
4. Excellent organization, communication, and presentation skills.
5. Ability to work independently and collaboratively in a team environment.
6. Ability to handle multiple and changing priorities.
7. Strong safety mindset.
8. Demonstrated proficiency in digital tools and technology, including Microsoft applications and mobile platforms, with the ability to adapt and leverage emerging technologies, such as artificial intelligence, to improve efficiency, automation, and collaboration.
PREFERRED QUALIFICATIONS:
1. Prior internship or co-op experience in an automation or controls engineering role.
2. Basic knowledge of automation engineering principles and manufacturing equipment, with exposure to PLCs, HMIs, VFDs, and instrumentation.
3. Familiarity with Rockwell Automation (Allen-Bradley) engineering software and tools (Studio 5000, FactoryTalk View SE) used in automation design and troubleshooting.
4. Demonstrated problem solving skills.
5. Strong interest in pharmaceutical manufacturing.
PHYSICAL DEMANDS:
1. Ability to use a computer/Microsoft Office applications.
2. Ability to remain stationary for extended periods.
3. Ability to move throughout the facility in laboratories and manufacturing suites.
4. Ability to move objects up to 20 pounds.
5. Ability to wear personal protective equipment.
6. Ability to position oneself in low positions.
At Promega, we are committed to building a diverse workforce that reflects the communities we serve and creating a culture where everyone belongs. As an Equal Opportunity Employer, we welcome and encourage applications from all backgrounds, ensuring that employment decisions are made fairly and equitably.

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