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Automation Controls Engineer Jobs in Madison, WI

Provide technical support to plant and engineering department during any consideration of automation and controls integration initiatives. Develop, recommend, and implement as directed, training ...

Automation & Controls Engineer

Fort Atkinson, WI · On-site

$76K - $100K/yr

Provide technical support to plant and engineering department during any consideration of automation and controls integration initiatives. * Develop, recommend, and implement as directed, training ...

Controls Engineer

Madison, WI · On-site

$84K - $108K/yr

Position Overview The Controls Engineer/Senior Controls Engineer collaborates with internal and ... automation, volume growth, and new product introduction based on stakeholder input and ...

Controls Engineer

Madison, WI

$84K - $108K/yr

Position Overview The Controls Engineer/Senior Controls Engineer collaborates with internal and ... automation, volume growth, and new product introduction based on stakeholder input and ...

Controls Engineer

Madison, WI

$84K - $108K/yr

Position Overview The Controls Engineer/Senior Controls Engineer collaborates with internal and ... automation, volume growth, and new product introduction based on stakeholder input and ...

New

Controls Engineer

De Forest, WI

$84K - $108K/yr

Controls Engineer | Req ID: 16734 | HR Contact: Taylor J VALLEY | Location: Building Envelope ... Ignition SCADA: Significant experience developing within the Inductive Automation Ignition ...

Controls Engineer

Lodi, WI · On-site

$80K - $120K/yr

Position Summary As a Controls Engineer at Alkar, you'll design the latest automation control systems while collaborating across engineering, manufacturing, and field service. We're looking for ...

Description Position Summary As a Controls Engineer at Alkar, you'll design the latest automation control systems while collaborating across engineering, manufacturing, and field service. We're ...

Controls Engineer

Middleton, WI

$83K - $108K/yr

As a Controls Engineer, you'll develop and program robot, PLC, and HMI controls software for ... Participate in the start-up of new automation equipment. * Perform software modifications to ...

Controls Engineer

Middleton, WI

$83K - $108K/yr

As a Controls Engineer, you'll develop and program robot, PLC, and HMI controls software for ... Participate in the start-up of new automation equipment. * Perform software modifications to ...

Controls Engineer

Middleton, WI · On-site

$83K - $108K/yr

As a Controls Engineer, you'll develop and program robot, PLC, and HMI controls software for ... Participate in the start-up of new automation equipment. * Perform software modifications to ...

Controls Engineer

Madison, WI · On-site

$84K - $108K/yr

POSITION SUMMARY Join Martin Systems as a Controls Engineer and play a critical role in the development and integration of cutting-edge security and automation systems. You'll work on projects from ...

Controls Engineer

Madison, WI · On-site

$84K - $108K/yr

POSITION SUMMARY Join Martin Systems as a Controls Engineer and play a critical role in the development and integration of cutting-edge security and automation systems. You'll work on projects from ...

Proficiency in PLC programming and automation. * Experience with HMI, electrical, and controls engineering. * Proficiency in using AutoCAD and AutoCAD Electrical. * Knowledge of Allen Bradley PLC and ...

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Showing results 1-20

Automation Controls Engineer information

See Madison, WI salary details

$46.4K

$98.9K

$141.6K

How much do automation controls engineer jobs pay per year?

As of Jun 12, 2026, the average yearly pay for automation controls engineer in Madison, WI is $98,935.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,100.00 and $111,300.00 per year, depending on experience, location, and employer.

What engineer makes $500,000 a year?

An Automation Controls Engineer can earn $500,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles in large industrial or manufacturing settings. High salaries are often associated with senior positions, specialized skills in PLCs, SCADA systems, and automation software, as well as working in high-demand industries or companies with complex automation needs.

What are Automation Controls Engineers?

Automation Controls Engineers are professionals who design, develop, and maintain control systems that automate manufacturing and industrial processes. They typically work with hardware and software such as programmable logic controllers (PLCs), human-machine interfaces (HMIs), and robotic systems to ensure efficient and reliable operation of automated equipment. Their responsibilities include programming control systems, troubleshooting electrical and control issues, and collaborating with other engineers to optimize production processes. Automation Controls Engineers play a crucial role in improving productivity, safety, and quality in industries such as manufacturing, automotive, and energy.

What Does an Automation Controls Engineer Do?

Automation controls engineers help create the layout of electrical and mechanical control systems. In this role, you may help program an automation process, modify existing programming when necessary, and help ensure the company is using the safest and most productive system possible for its needs. You may also be responsible for creating training documentation to show employees how to control and adjust their operations. Most automation control engineers work in manufacturing plants and similar companies where physical automation is used to speed up production tasks. This job should not be confused with automation programming outside of the manufacturing sector, such as software programming.

How much do spacex automation controls engineers make?

Automation Controls Engineers at SpaceX typically earn between $80,000 and $130,000 annually, depending on experience, education, and location. They often require knowledge of PLC programming, robotics, and control systems, with some roles offering additional benefits and bonuses.

What are the key skills and qualifications needed to thrive as an Automation Controls Engineer, and why are they important?

To thrive as an Automation Controls Engineer, you need a solid background in electrical engineering, control systems, and automation, often supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications like Certified Automation Professional (CAP) are typically required. Strong problem-solving skills, attention to detail, and effective communication set outstanding professionals apart in this field. These skills ensure reliable system integration, efficient troubleshooting, and successful collaboration in complex industrial environments.

What are some common challenges Automation Controls Engineers face when working on new system integrations?

Automation Controls Engineers often encounter challenges such as compatibility issues between legacy equipment and new control systems, coordinating with multidisciplinary teams (mechanical, electrical, and software), and ensuring minimal downtime during system upgrades. Troubleshooting unforeseen problems during testing phases and maintaining clear documentation are also frequent hurdles. Proactive communication and thorough planning help mitigate these challenges and ensure smooth integration projects.

What engineers make $300,000 a year?

Senior automation controls engineers with extensive experience, specialized skills in PLC programming, robotics, and systems integration can earn $300,000 or more annually, especially in high-demand industries like manufacturing, aerospace, or energy. Achieving this level often requires advanced certifications, a strong track record, and leadership responsibilities.

What is the difference between Automation Controls Engineer vs Electrical Engineer?

AspectAutomation Controls EngineerElectrical Engineer
CredentialsTypically requires a degree in electrical, mechanical, or automation engineering; certifications like Certified Automation Professional (CAP) are commonRequires a degree in electrical engineering; licensure as a Professional Engineer (PE) may be preferred
Work EnvironmentWorks primarily in manufacturing, automation, and control system settingsWorks in various sectors including power, construction, and manufacturing, often focusing on electrical systems
Industry UsageCommonly employed in automation, process control, and manufacturing industriesUsed across power generation, construction, and industrial sectors

Automation Controls Engineers focus on designing, programming, and maintaining control systems for automation processes, while Electrical Engineers have a broader scope involving electrical system design and analysis. Both roles require strong technical skills and often overlap in industrial settings, but their primary responsibilities and certifications differ.

What does a controls and Automation Engineer do?

A controls and automation engineer designs, develops, and maintains control systems that automate machinery and processes. They work with programmable logic controllers (PLCs), sensors, and software to improve efficiency and safety in manufacturing or industrial environments. Strong technical skills and knowledge of electrical and mechanical systems are essential for this role.
What are popular job titles related to Automation Controls Engineer jobs in Madison, WI? For Automation Controls Engineer jobs in Madison, WI, the most frequently searched job titles are:
What job categories do people searching Automation Controls Engineer jobs in Madison, WI look for? The top searched job categories for Automation Controls Engineer jobs in Madison, WI are:
Infographic showing various Automation Controls Engineer job openings in Madison, WI as of June 2026, with employment types broken down into 88% Full Time, 9% Part Time, 2% Contract, and 1% Nights. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $98,935 per year, or $47.6 per hour.

Automation & Controls Engineer

OSI INDUSTRIES, LLC

Fort Atkinson, WI • On-site

$76K - $100K/yr

Full-time

Posted 20 days ago


Job description

As a premier global food provider, the OSI Group partners with the world’s leading foodservice and retail food brands to provide concept-to-table solutions that delight consumers around the globe.

Join us and discover a work experience where diverse ideas are met with enthusiasm, and where you can learn and grow to your full potential. We’re looking for individuals who thrive in an entrepreneurial environment and who enjoy working as a team to deliver unparalleled service and solutions to our customers.

Job Summary

This role is responsible for managing engineering projects from concept through scope definition, design, costing, planning, installation, start-up and follow up assessment. Works with plant management, corporate resources, and third-party vendors and contractors to deliver cost effective solutions that work. The successful candidate is an experienced hands-on controls systems integrator, enthusiastic team player, self-disciplined individual, and is attentive to details with ability to work in a fast-paced environment.

Job Responsibilities

  • Participate in all phases, from planning to completion, of automation and controls projects by providing input on appropriate design specifications; management of schedule, scope, cost, and quality; recommend equipment and methods based on knowledge of current industry standard; site start-up support.

  • Develop, recommend, and implement as directed, an organization-wide technical standards/guidelines relative to hardware and panel design, PLC and HMI programming, SCADA, power distribution, and OT network architect.

  • Provide technical support to plant and engineering department during any consideration of automation and controls integration initiatives.

  • Develop, recommend, and implement as directed, training programs designed to educate plant maintenance and technical teams on automation basic principles and controls systems troubleshooting.

  • Ensure that daily tasks are completed, be able to execute job order assignments, and keep accurate job order records.

  • Complete all forms required, submit all paperwork to your supervisor upon completion.

  • Ensure that all employees in the department follow GMP (Good Manufacturing Practice) and are wearing proper PPE.

  • Must be able to read and interpret schematics and manuals pertaining to equipment.

  • Perform preventative maintenance (PM) schedules as assigned.

  • Perform on-the-job training of other maintenance employees.

  • This role has the responsibility to understand and place in practice appropriate safety procedures. This responsibility is achieved through education, training, use of protective equipment (as applicable) and by following safety policies, regulations, standards, and laws.

  • Perform other duties as assigned.

Experience & Skills

  • 3-5 years of experience in related field is preferred.

  • Excellent proficiency in all Microsoft Office Suite Products.

  • Strong knowledge with Factory Talk Suite, Allen-Bradley (ControlLogix, CompactLogix, PLC5, and SLC500) PLCs, PanelView/PanelviewPlus HMIs, Industrial Communication Networks (Ethernet, EthenetI/P, DeviceNet, DH+, etc.).

  • Ability to troubleshoot electrical, mechanical, and pneumatic control systems and clearly communicate technical solutions for any control system challenges.

  • Familiar with automation and controls industry standards and support contacts.


Education

  • BA/BS or equivalent is preferred.

Compensation/Benefits

This role is also eligible to participate in the company annual discretionary bonus plan based on company and individual performance. As part of a complete total rewards package, OSI also offers comprehensive paid time off (sick, vacation, holidays and other programs), 401k with matching company contributions, a full suite of benefit offerings (medical, dental, vision, life, disability and other voluntary coverages) for you and your family and educational assistance with opportunities for professional development.

Work Environment

  • Work can be performed within a manufacturing plant environment with noise, extreme temperatures, and significant movement of powered equipment, people and conveyor (may depend on the role).

  • Work conditions are typical of a food manufacturing facility.

  • This role does not require any domestic travel.

  • Position may require the physical agility of lifting up to 50 pounds.

  • Position may require frequent and/or infrequent of bending, squatting, pushing, pulling, stretching/reaching, use hands or fingers, talk, hear, feel objects, tools, controls and standing/walking on concrete flooring.

  • Position may require the physical ability to stand/walk for Greater than 4 hours.