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Automation Controls Engineer Jobs in Madison, WI

Mastermold LLC

Automation Engineer

Johnson Creek, WI · On-site

Controls Automation Engineer | PLC and Robotics Due to advancement, MasterMold is hiring Controls Automation Engineers to program, troubleshoot, and improve the industrial automation systems that ...

Mastermold LLC

Automation Engineer

Johnson Creek, WI · On-site

Controls Automation Engineer | PLC and Robotics Due to advancement, MasterMold is hiring Controls Automation Engineers to program, troubleshoot, and improve the industrial automation systems that ...

Amrize

Controls Engineer

De Forest, WI · On-site

$84K - $108K/yr

Controls Engineer | Req ID: 16734 | HR Contact: Taylor J VALLEY | Location: Building Envelope ... Ignition SCADA: Significant experience developing within the Inductive Automation Ignition ...

ALKAR-RAPIDPAK, INC.

Controls Engineer

Lodi, WI · On-site

$80K - $120K/yr

Position Summary As a Controls Engineer at Alkar, you'll design the latest automation control systems while collaborating across engineering, manufacturing, and field service. We're looking for ...

ALKAR-RAPIDPAK, INC.

Controls Engineer

Lodi, WI · On-site

$80K - $120K/yr

Description Position Summary As a Controls Engineer at Alkar, you'll design the latest automation control systems while collaborating across engineering, manufacturing, and field service. We're ...

Alkar

Controls Engineer

Lodi, WI · On-site

$80K - $120K/yr

Job Type Full-time Description Position Summary As a Controls Engineer at Alkar, you'll design the latest automation control systems while collaborating across engineering, manufacturing, and field ...

Pro Mach

Controls Engineer

Middleton, WI · On-site

$83K - $108K/yr

As a Controls Engineer, you'll develop and program robot, PLC, and HMI controls software for ... Participate in the start-up of new automation equipment. * Perform software modifications to ...

Quest Industrial LLC

Controls Engineer

Middleton, WI

$83K - $108K/yr

As a Controls Engineer, you'll develop and program robot, PLC, and HMI controls software for ... Participate in the start-up of new automation equipment. * Perform software modifications to ...

ProMach

Controls Engineer

Middleton, WI · On-site

$83K - $108K/yr

As a Controls Engineer, you'll develop and program robot, PLC, and HMI controls software for ... Participate in the start-up of new automation equipment. * Perform software modifications to ...

Generac

Senior Controls Engineer

Madison, WI · On-site +1

$115K - $155K/yr

Formalized training and/or education in Industrial Automation, Engineering, Computer Science or MIS Preferred Qualifications * 5 + years' experience with three-phase AC power system controls and ...

Abbott

Sr. Controls Engineer

Madison, WI · On-site

$97K - $129K/yr

Position Overview As a Sr. Controls Engineer, you will lead cross-functional efforts with internal ... automation and control systems across manufacturing, R&D, and laboratory operations. You will ...

New

Abbott

Sr. Controls Engineer

Madison, WI

$97K - $129K/yr

Position Overview As a Sr. Controls Engineer, you will lead cross-functional efforts with internal ... automation and control systems across manufacturing, R&D, and laboratory operations. You will ...

New

Abbott Laboratories

Sr. Controls Engineer

Madison, WI · On-site

$78K - $156K/yr

Position Overview As a Sr. Controls Engineer, you will lead cross-functional efforts with internal ... automation and control systems across manufacturing, R&D, and laboratory operations. You will ...

New

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All JobsAutomation Controls Engineer JobsAutomation Controls Engineer Jobs in Madison, WI

Automation Controls Engineer information

See Madison, WI salary details

$46.4K

$98.9K

$141.6K

How much do automation controls engineer jobs pay per year?

As of Aug 3, 2026, the average yearly pay for automation controls engineer in Madison, WI is $98,935.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,100.00 and $111,300.00 per year, depending on experience, location, and employer.

What are Automation Controls Engineers?

Automation Controls Engineers are professionals who design, develop, and maintain control systems that automate manufacturing and industrial processes. They typically work with hardware and software such as programmable logic controllers (PLCs), human-machine interfaces (HMIs), and robotic systems to ensure efficient and reliable operation of automated equipment. Their responsibilities include programming control systems, troubleshooting electrical and control issues, and collaborating with other engineers to optimize production processes. Automation Controls Engineers play a crucial role in improving productivity, safety, and quality in industries such as manufacturing, automotive, and energy.

What Does an Automation Controls Engineer Do?

Automation controls engineers help create the layout of electrical and mechanical control systems. In this role, you may help program an automation process, modify existing programming when necessary, and help ensure the company is using the safest and most productive system possible for its needs. You may also be responsible for creating training documentation to show employees how to control and adjust their operations. Most automation control engineers work in manufacturing plants and similar companies where physical automation is used to speed up production tasks. This job should not be confused with automation programming outside of the manufacturing sector, such as software programming.

What are the key skills and qualifications needed to thrive as an Automation Controls Engineer, and why are they important?

To thrive as an Automation Controls Engineer, you need a solid background in electrical engineering, control systems, and automation, often supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications like Certified Automation Professional (CAP) are typically required. Strong problem-solving skills, attention to detail, and effective communication set outstanding professionals apart in this field. These skills ensure reliable system integration, efficient troubleshooting, and successful collaboration in complex industrial environments.

What are some common challenges Automation Controls Engineers face when working on new system integrations?

Automation Controls Engineers often encounter challenges such as compatibility issues between legacy equipment and new control systems, coordinating with multidisciplinary teams (mechanical, electrical, and software), and ensuring minimal downtime during system upgrades. Troubleshooting unforeseen problems during testing phases and maintaining clear documentation are also frequent hurdles. Proactive communication and thorough planning help mitigate these challenges and ensure smooth integration projects.

What is the difference between Automation Controls Engineer vs Electrical Engineer?

AspectAutomation Controls EngineerElectrical Engineer
CredentialsTypically requires a degree in electrical, mechanical, or automation engineering; certifications like Certified Automation Professional (CAP) are commonRequires a degree in electrical engineering; licensure as a Professional Engineer (PE) may be preferred
Work EnvironmentWorks primarily in manufacturing, automation, and control system settingsWorks in various sectors including power, construction, and manufacturing, often focusing on electrical systems
Industry UsageCommonly employed in automation, process control, and manufacturing industriesUsed across power generation, construction, and industrial sectors

Automation Controls Engineers focus on designing, programming, and maintaining control systems for automation processes, while Electrical Engineers have a broader scope involving electrical system design and analysis. Both roles require strong technical skills and often overlap in industrial settings, but their primary responsibilities and certifications differ.

More about Automation Controls Engineer jobs
What are popular job titles related to Automation Controls Engineer jobs in Madison, WI? For Automation Controls Engineer jobs in Madison, WI, the most frequently searched job titles are:
What job categories do people searching Automation Controls Engineer jobs in Madison, WI look for? The top searched job categories for Automation Controls Engineer jobs in Madison, WI are:
Automation Controls Engineer jobs near you
Infographic showing various Automation Controls Engineer job openings in Madison, WI as of July 2026, with employment types broken down into 90% Full Time, 5% Part Time, 1% Temporary, and 4% Contract. Highlights an 82% Physical, 6% Hybrid, and 12% Remote job distribution, with an average salary of $98,935 per year, or $47.6 per hour.

Automation Engineer

Mastermold LLC

Johnson Creek, WI • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 10 days ago

Job description

Controls Automation Engineer | PLC and Robotics

Due to advancement, MasterMold is hiring Controls Automation Engineers to program, troubleshoot, and improve the industrial automation systems that keep our manufacturing operation moving.

If you have experience as a Controls Engineer, Automation Engineer, Robotics Engineer, PLC Programmer, or Manufacturing Controls Engineer, we want to talk to you.

What You’ll Do
  • Program and troubleshoot PLCs, HMIs, sensors, drives, and industrial control systems
  • Optimize ABB, FANUC, KUKA, Yaskawa, Motoman, or similar industrial robots
  • Support robotic paint systems, press automation, machine controls, and equipment integration
  • Diagnose electrical, software, mechanical, and automation problems
  • Improve equipment uptime, throughput, quality, reliability, and process consistency
  • Lead automation upgrades, process trials, and continuous improvement projects
What You Bring
  • Experience with PLC programming, industrial robotics, controls engineering, or manufacturing automation
  • Strong plant floor troubleshooting and problem solving skills
  • Ability to read electrical schematics, mechanical drawings, and technical documentation
  • Bachelor’s degree in Electrical Engineering, Controls Engineering, Automation, Robotics, Mechatronics, or a related field, or equivalent hands on experience
  • Experience with robotic paint systems, industrial coatings, press automation, vision systems, industrial networks, or manufacturing data systems is a major advantage.
What We Offer
  • Competitive salary and performance based incentives
  • Medical, dental, vision, 401(k), paid holidays, and generous PTO
  • Ownership of high impact automation and robotics projects
  • Career growth in PLC programming, controls, robotics, and advanced manufacturing

Ready to solve real automation problems and see your work make an immediate impact? Apply today and start a conversation with MasterMold.