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Automation Controls Engineer Jobs in Wisconsin (NOW HIRING)

S & S Cycle

Senior Controls and Automation Engineer

Viola, WI · On-site

$96K - $126K/yr

Senior Controls and Automation Engineer DEPARTMENT: Engineering REPORTS TO: Engineering Manager LOCATION: Viola JOB SUMMARY: A Senior Controls & Automation Engineer to design, build, and support ...

S & S Cycle

Senior Controls and Automation Engineer

Viola, WI · On-site

$96K - $126K/yr

Senior Controls and Automation Engineer DEPARTMENT: Engineering REPORTS TO: Engineering Manager LOCATION: Viola JOB SUMMARY: A Senior Controls & Automation Engineer to design, build, and support ...

Generac Power Systems, Inc.

Controls Engineer

Beaver Dam, WI · On-site

$82K - $106K/yr

Responsibilities include automation controls systems design, PLC/HMI programming, troubleshooting and start up commissioning. The Control Engineer also contributes to overall team performance by ...

Signicast

CONTROLS ENGINEER

Hartford, WI · On-site

$91K - $117K/yr

Under the direction of the Automation Manager, the Controls Engineer is responsible for designing, developing, and managing all aspects of our automation and electrical control systems. ESSENTIAL ...

Nemak

Controls Engineer

Sheboygan, WI · On-site

$83K - $107K/yr

Objective The Controls Engineer in Sheboygan WI will support installation of new customer program ... Participates in equipment and automation design review from a systems design perspective.

Precision Drive and Control Inc

Controls Engineer

Monroe, WI · On-site

$78K - $101K/yr

Responsible for design, engineering, and programming of a wide range of automation projects and ... Electrical controls engineering and specification. * Instrumentation and controls hardware ...

Steele Solutions

Controls Engineer IV

Milwaukee, WI · On-site

$82K - $106K/yr

Through our new and rapidly growing Automation Division (SSI Automation), we deliver intelligent ... Controls Engineer IVs serve as the lead controls resource on major customer programs and strategic ...

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All JobsAutomation Controls Engineer JobsAutomation Controls Engineer Jobs in Wisconsin

Automation Controls Engineer information

See Wisconsin salary details

$46.4K

$99.1K

$141.8K

How much do automation controls engineer jobs pay per year?

As of Jun 12, 2026, the average yearly pay for automation controls engineer in Wisconsin is $99,105.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,300.00 and $111,500.00 per year, depending on experience, location, and employer.

What engineer makes $500,000 a year?

An Automation Controls Engineer can earn $500,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles in large industrial or manufacturing settings. High salaries are often associated with senior positions, specialized skills in PLCs, SCADA systems, and automation software, as well as working in high-demand industries or companies with complex automation needs.

What are Automation Controls Engineers?

Automation Controls Engineers are professionals who design, develop, and maintain control systems that automate manufacturing and industrial processes. They typically work with hardware and software such as programmable logic controllers (PLCs), human-machine interfaces (HMIs), and robotic systems to ensure efficient and reliable operation of automated equipment. Their responsibilities include programming control systems, troubleshooting electrical and control issues, and collaborating with other engineers to optimize production processes. Automation Controls Engineers play a crucial role in improving productivity, safety, and quality in industries such as manufacturing, automotive, and energy.

What Does an Automation Controls Engineer Do?

Automation controls engineers help create the layout of electrical and mechanical control systems. In this role, you may help program an automation process, modify existing programming when necessary, and help ensure the company is using the safest and most productive system possible for its needs. You may also be responsible for creating training documentation to show employees how to control and adjust their operations. Most automation control engineers work in manufacturing plants and similar companies where physical automation is used to speed up production tasks. This job should not be confused with automation programming outside of the manufacturing sector, such as software programming.

How much do spacex automation controls engineers make?

Automation Controls Engineers at SpaceX typically earn between $80,000 and $130,000 annually, depending on experience, education, and location. They often require knowledge of PLC programming, robotics, and control systems, with some roles offering additional benefits and bonuses.

What are the key skills and qualifications needed to thrive as an Automation Controls Engineer, and why are they important?

To thrive as an Automation Controls Engineer, you need a solid background in electrical engineering, control systems, and automation, often supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications like Certified Automation Professional (CAP) are typically required. Strong problem-solving skills, attention to detail, and effective communication set outstanding professionals apart in this field. These skills ensure reliable system integration, efficient troubleshooting, and successful collaboration in complex industrial environments.

What are some common challenges Automation Controls Engineers face when working on new system integrations?

Automation Controls Engineers often encounter challenges such as compatibility issues between legacy equipment and new control systems, coordinating with multidisciplinary teams (mechanical, electrical, and software), and ensuring minimal downtime during system upgrades. Troubleshooting unforeseen problems during testing phases and maintaining clear documentation are also frequent hurdles. Proactive communication and thorough planning help mitigate these challenges and ensure smooth integration projects.

What engineers make $300,000 a year?

Senior automation controls engineers with extensive experience, specialized skills in PLC programming, robotics, and systems integration can earn $300,000 or more annually, especially in high-demand industries like manufacturing, aerospace, or energy. Achieving this level often requires advanced certifications, a strong track record, and leadership responsibilities.

What is the difference between Automation Controls Engineer vs Electrical Engineer?

AspectAutomation Controls EngineerElectrical Engineer
CredentialsTypically requires a degree in electrical, mechanical, or automation engineering; certifications like Certified Automation Professional (CAP) are commonRequires a degree in electrical engineering; licensure as a Professional Engineer (PE) may be preferred
Work EnvironmentWorks primarily in manufacturing, automation, and control system settingsWorks in various sectors including power, construction, and manufacturing, often focusing on electrical systems
Industry UsageCommonly employed in automation, process control, and manufacturing industriesUsed across power generation, construction, and industrial sectors

Automation Controls Engineers focus on designing, programming, and maintaining control systems for automation processes, while Electrical Engineers have a broader scope involving electrical system design and analysis. Both roles require strong technical skills and often overlap in industrial settings, but their primary responsibilities and certifications differ.

What does a controls and Automation Engineer do?

A controls and automation engineer designs, develops, and maintains control systems that automate machinery and processes. They work with programmable logic controllers (PLCs), sensors, and software to improve efficiency and safety in manufacturing or industrial environments. Strong technical skills and knowledge of electrical and mechanical systems are essential for this role.
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Automation Controls Engineer jobs near you
Infographic showing various Automation Controls Engineer job openings in Wisconsin as of June 2026, with employment types broken down into 92% Full Time, 5% Part Time, 2% Contract, and 1% Nights. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $99,105 per year, or $47.6 per hour.

Controls- Automation Engineer

American Orthodontics Spain

Sheboygan, WI • On-site

$84K - $111K/yr

Full-time

Posted 3 days ago

Job description

Duties & Responsibilities:
  • Designing and integrating complete automated production cells, including robotics, vision systems, part feeders, HMIs, PCs, PLCs, and related components.
  • Developing, programming, and troubleshooting robust control software for automated machines and manufacturing cells.
  • Driving continuous improvement efforts on existing equipment, including control upgrades, panel redesigns or rewiring, and integration of new technologies.
  • Creating new electrical schematics and maintaining accurate, up-to-date documentation of existing designs.
  • Contributing to functional specifications for new equipment and partnering with manufacturing engineers and equipment vendors on best practices and component selection.
  • Providing technical documentation, training, and ongoing support to ensure knowledge transfer and system sustainability.
  • Collaborating closely with cross-functional teams and communicating technical concepts clearly and effectively.

Qualifications:
  • Bachelor of Science degree in an engineering-related discipline.
  • Minimum of three years of experience in controls engineering, automation programming, and integration of automated manufacturing systems.
  • High level of proficiency in programming and troubleshooting PLC-based and PC-based machine control systems.
  • Strong experience implementing and programming HMIs, motion control systems, industrial robotics, and machine vision systems.
  • Demonstrated ability to evaluate emerging automation technologies and lead their first-time integration into equipment builds.
  • Solid understanding of electrical design principles and the ability to create and interpret electrical schematics.

Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

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