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Automation Controls Engineer Jobs in Wisconsin (NOW HIRING)

S & S Cycle

Senior Controls and Automation Engineer

Viola, WI · On-site

$96K - $126K/yr

Senior Controls and Automation Engineer DEPARTMENT: Engineering REPORTS TO: Engineering Manager LOCATION: Viola JOB SUMMARY: A Senior Controls & Automation Engineer to design, build, and support ...

S & S Cycle

Senior Controls and Automation Engineer

Viola, WI · On-site

$96K - $126K/yr

Senior Controls and Automation Engineer DEPARTMENT: Engineering REPORTS TO: Engineering Manager LOCATION: Viola JOB SUMMARY: A Senior Controls & Automation Engineer to design, build, and support ...

Grande

Engineer II - Automation & Controls

Chilton, WI · On-site

$86K - $114K/yr

Job Summary Grande Chilton is seeking our next Engineer II, Automation & Controls . If placed in this role you will play a key part in the startup and ongoing success of our new state-of-the-art ...

Sanimax

WI · On-site

$70 - $90/hr

Position Overview We are seeking a talented and driven Automation and Controls Engineer to join our team at our Green Bay facility. As part of our broader US engineering team you will standardize and ...

GAF Materials Corp.

WI · On-site

$68 - $94/hr

Acquiring knowledge of PLC programming and Rockwell Automation software. * Acquiring knowledge of ... Controls experience with a continuous web handling operation. * Experience with DC drives. * Some ...

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All JobsAutomation Controls Engineer JobsAutomation Controls Engineer Jobs in Wisconsin

Automation Controls Engineer information

See Wisconsin salary details

$46.4K

$99.1K

$141.8K

How much do automation controls engineer jobs pay per year?

As of Sep 4, 2026, the average yearly pay for automation controls engineer in Wisconsin is $99,105.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,300.00 and $111,500.00 per year, depending on experience, location, and employer.

What is an automation controls engineer?

Automation Controls Engineers are professionals who design, develop, and maintain control systems that automate manufacturing and industrial processes. They typically work with hardware and software such as programmable logic controllers (PLCs), human-machine interfaces (HMIs), and robotic systems to ensure efficient and reliable operation of automated equipment. Their responsibilities include programming control systems, troubleshooting electrical and control issues, and collaborating with other engineers to optimize production processes. Automation Controls Engineers play a crucial role in improving productivity, safety, and quality in industries such as manufacturing, automotive, and energy.

What does an automation controls engineer do?

Automation controls engineers help create the layout of electrical and mechanical control systems. In this role, you may help program an automation process, modify existing programming when necessary, and help ensure the company is using the safest and most productive system possible for its needs. You may also be responsible for creating training documentation to show employees how to control and adjust their operations. Most automation control engineers work in manufacturing plants and similar companies where physical automation is used to speed up production tasks. This job should not be confused with automation programming outside of the manufacturing sector, such as software programming.

What are the key skills and qualifications needed to thrive as an automation controls engineer, and why are they important?

To thrive as an Automation Controls Engineer, you need a solid background in electrical engineering, control systems, and automation, often supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications like Certified Automation Professional (CAP) are typically required. Strong problem-solving skills, attention to detail, and effective communication set outstanding professionals apart in this field. These skills ensure reliable system integration, efficient troubleshooting, and successful collaboration in complex industrial environments.

What are some common challenges automation controls engineers face when working on new system integrations?

Automation Controls Engineers often encounter challenges such as compatibility issues between legacy equipment and new control systems, coordinating with multidisciplinary teams (mechanical, electrical, and software), and ensuring minimal downtime during system upgrades. Troubleshooting unforeseen problems during testing phases and maintaining clear documentation are also frequent hurdles. Proactive communication and thorough planning help mitigate these challenges and ensure smooth integration projects.

What is the difference between Automation Controls Engineer vs Electrical Engineer?

AspectAutomation Controls EngineerElectrical Engineer
CredentialsTypically requires a degree in electrical, mechanical, or automation engineering; certifications like Certified Automation Professional (CAP) are commonRequires a degree in electrical engineering; licensure as a Professional Engineer (PE) may be preferred
Work EnvironmentWorks primarily in manufacturing, automation, and control system settingsWorks in various sectors including power, construction, and manufacturing, often focusing on electrical systems
Industry UsageCommonly employed in automation, process control, and manufacturing industriesUsed across power generation, construction, and industrial sectors

Automation Controls Engineers focus on designing, programming, and maintaining control systems for automation processes, while Electrical Engineers have a broader scope involving electrical system design and analysis. Both roles require strong technical skills and often overlap in industrial settings, but their primary responsibilities and certifications differ.

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Automation Controls Engineer jobs near you
Infographic showing various Automation Controls Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 88% Full Time, 9% Part Time, 2% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $99,105 per year, or $47.6 per hour.

Maintenance - Controls Engineer

Matalco, Inc.

Wisconsin Rapids, WI • On-site

$85K - $110K/yr

Full-time

Re-posted 26 days ago

Key responsibilities

  • Develop and maintain automation programs, systems, and processes to ensure efficient production and machine performance.

  • Respond to and resolve breakdowns, discrepancies, or non-conforming machine performance issues.

  • Develop, report, and communicate KPIs and metrics related to automation performance and processes.

Matalco rating

8.0

Company rating: 8.0 out of 10

Based on 11 frontline employees who took The Breakroom Quiz

Job description

Controls Engineer
Automation Controls Engineer - Wisconisn Rapids, WI
MATALCO (U.S.) - We currently seek candidates to fill a key role with us - Controls Engineer. In this mission-critical position, you will ensure all automation throughout the plant performs as expected and that automation maintenance issues are resolved efficiently and effectively to support our maintenance and production teams.
Primary Responsibilities
  • Develop and maintain automation programs, systems, and processes to ensure safe, fast, and efficient completion of finished customer products.
  • Develop, maintain, report, and communicate KPIs and metrics, to ensure accurate information is correct and available to the stakeholders.
  • Demonstrate specialty knowledge in required and applicable areas such as IT interfacing (servers, technical infrastructure, PC's), report analysis and/or industrial maintenance projects to improve processes and maintain high standards.
  • Lead by example by fostering an environment where employees will willingly make extra effort to exceed goals.
  • Look for opportunities to improve our processes and develop a lean, responsive, and knowledgeable workforce.
  • Respond to and resolve breakdowns, discrepancies or non-conforming machine performance for the Production or Maintenance teams to make appropriate corrections or adjustments to processes.
  • Model and promote exemplary safety behaviors.
  • Assist leadership with communication and compliance of company strategic initiatives.

Qualifications
  • BS or equivalent experience preferred.
  • At least 2-3 years programming knowledge.
  • Microsoft Office Suite proficiency.
  • Knowledge of Allen Bradley 5000 series PLC software; connected components.

Knowledge, Skills, Abilities
  • Willing to work overtime, answer calls, and work other shifts when needs arise.
  • Excellent knowledge and understanding of PLCs, HMI ladder logic software/ programming, and SCADA systems.
  • Working knowledge of hydraulic, pneumatic, combustion, electrical, and mechanical systems.
  • Meticulous attention to detail with strong research and problem-solving abilities.
  • Good math, reading, and blueprint reading skills.
  • Excellent communication, customer service, and people skills.

Environmental Conditions Physical & Sensory Effort
  • Normal office environment approximately 50% of the time.
  • Physical demands include low frequency lifting (up to 50 lbs.), bending, pushing, pulling, walking, and reaching into/working in tight areas.
  • Frequent visual and audio monitoring of processes, HMI panels, and PLC driven panels.
  • Frequent climbing over four feet.
  • Frequent data entry of maintenance data.
  • Infrequent use of raised maintenance platform over four feet.
  • Exposure to outside conditions years round and ambient seasonal temperatures.
  • Infrequent exposure to plant environment where molten metals reach 1300 °F.
  • Exposure to overhead loads, loud noises, and possible pinch points inside the plant.

This is a Monday-Friday position, must be able to work overtime, answer calls, and work other shifts when needs arise.
A market-competitive compensation and benefits package awaits our selected candidate.

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