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Senior Process Safety Engineer Jobs in Rochester, NY

Process Engineer The Manufacturing Process Engineer will be responsible for developing, maintaining ... Collaborate with quality and compliance teams to ensure adherence to industry standards and safety ...

Process Engineer The Manufacturing Process Engineer will be responsible for developing, maintaining ... Collaborate with quality and compliance teams to ensure adherence to industry standards and safety ...

Provides manufacturing process and project engineering support including process development and ... Health and Safety awareness in respect of safe working practice, use of equipment/guarding ...

Process Engineer

Scottsville, NY · On-site

$75K - $120K/yr

Provides manufacturing process and project engineering support including process development and ... Safety awareness in respect of safe working practice, use of equipment/guarding, mechanical ...

... to engineering design, process, andimplementation of chemical process and controls. Projects ... safety instructions Possess adequate technical expertise allowing problem resolution Respect the ...

... to engineering design, process, andimplementation of chemical process and controls. Projects ... safety instructions Possess adequate technical expertise allowing problem resolution Respect the ...

Manufacturing Process Engineer

Rochester, NY · On-site

$72K - $96K/yr

The Manufacturing Process Engineer will be responsible for developing, maintaining, and optimizing ... Collaborate with quality and compliance teams to ensure adherence to industry standards and safety ...

Manufacturing Process Engineer

Fairport, NY · On-site

$69K - $93K/yr

Process Engineer Location: Fairport, NY Why this is a great place to work... It all starts with the ... Actively support Health, Safety and Environmental rules and regulations. Skills & Experience The ...

In this role, you'll provide mechanical and process engineering support for day-to-day operations and lead projects that enhance manufacturing efficiency, quality, and safety. The posted salary range ...

In this role, you'll provide mechanical and process engineering support for day-to-day operations and lead projects that enhance manufacturing efficiency, quality, and safety. The posted salary range ...

Sr. Mechanical Engineer

Rochester, NY · On-site

$103K - $136K/yr

Ensure compliance with applicable standards and machinery safety directives (e.g., ISO, ANSI, CE ... Our hiring process includes AI screening for keywords and minimum qualifications, and a virtual ...

New

... safety, sustainable energy grids, industrial automation, and 5G and cloud infrastructure. With a ... Manage process design/route, engineering run plan and their controls for delivering new technology ...

Showing results 21-40

Senior Process Safety Engineer information

See Rochester, NY salary details

$74K

$119.5K

$168.2K

How much do senior process safety engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for senior process safety engineer in Rochester, NY is $119,501.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,600.00 and $132,700.00 per year, depending on experience, location, and employer.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What are the most commonly searched types of Process Safety Engineer jobs in Rochester, NY?

The most popular types of Process Safety Engineer jobs in Rochester, NY are:

What job categories do people searching Senior Process Safety Engineer jobs in Rochester, NY look for?

The top searched job categories for Senior Process Safety Engineer jobs in Rochester, NY are:

What cities near Rochester, NY are hiring for Senior Process Safety Engineer jobs?

Cities near Rochester, NY with the most Senior Process Safety Engineer job openings:

Infographic showing various Senior Process Safety Engineer job openings in Rochester, NY as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 3% Contract, and 1% Nights. Highlights an 98% Physical, and 2% Remote job distribution, with an average salary of $119,501 per year, or $57.5 per hour.

Process Engineer

Actalent

Rochester, NY

$34 - $40/hr

Contractor

Medical, Dental, Vision, Life, Retirement, PTO

Posted 12 days ago


Job description

Job Title: Process Engineer

Job Description

The Manufacturing Process Engineer will be responsible for developing, maintaining, and optimizing production schedules and resource plans to support the efficient assembly of sanitary units for rail vehicles. This role bridges engineering, procurement, and production teams to ensure timely delivery, cost control, and quality compliance across all manufacturing stages.

Responsibilities

  • Develop and manage detailed production plans and schedules aligned with customer delivery timelines and internal capacity.
  • Coordinate with procurement, logistics, and engineering teams to ensure material availability and technical readiness.
  • Monitor progress of assembly operations, identify bottlenecks, and adjust plans to mitigate delays.
  • Analyze production data and KPIs to improve workflow efficiency and reduce downtime.
  • Collaborate with quality and compliance teams to ensure adherence to industry standards and safety regulations.
  • Interface with suppliers and external partners to align lead times and delivery schedules.
  • Prepare regular reports and updates for management on project status, risks, and mitigation strategies.
  • Support continuous improvement initiatives, including lean manufacturing and 5S practices.
  • Manage Bill of Materials (BOM) and changes in SAP.
  • Maintain project documentation such as work instructions, self-checks, PFMEA, process diagrams, and packaging documents.
  • Follow up on online incidents and maintain an incidence register file.
  • Control labeling according to the current version with configurable management.
  • Drive continuous improvement in tools and process optimization.

Essential Skills

  • Bachelor’s degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a related field.
  • 2+ years of experience in production planning or project engineering within a manufacturing environment.
  • Proficiency in ERP systems such as SAP and planning tools like MS Project or Primavera.
  • Strong analytical, organizational, and communication skills.
  • Ability to work cross-functionally in a fast-paced, deadline-driven environment.

Additional Skills & Qualifications

  • Experience in rail or sanitary systems is a plus.
  • Proficient in Microsoft Office Suite, especially Excel.

Work Environment

The work schedule is Monday through Thursday from 7 AM to 4 PM, and Friday from 7 AM to 1 PM, with potential for overtime hours. The environment encourages collaboration across teams and supports continuous improvement initiatives.

Job Type & Location

This is a Contract to Hire position based out of Rochester, NY.

Pay and Benefits

The pay range for this position is $34.00 - $40.00/hr.

Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following: • Medical, dental & vision • Critical Illness, Accident, and Hospital • 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available • Life Insurance (Voluntary Life & AD&D for the employee and dependents) • Short and long-term disability • Health Spending Account (HSA) • Transportation benefits • Employee Assistance Program • Time Off/Leave (PTO, Vacation or Sick Leave)

Workplace Type

This is a fully onsite position in Rochester,NY.

Application Deadline

This position is anticipated to close on Aug 25, 2026.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 20,000 consultants and 5,000 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500. We are proud to be an Engineering News-Record (ENR) Top 500 Design Firm for our engineering design services and a ClearlyRated Best of Staffing® winner for both client and talent service.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing process due to a disability, please email actalentaccommodation@actalentservices.com for other accommodation options.

San Francisco Fair Chance Ordinance: Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in the city and county of San Francisco, we will consider for employment qualified applicants with arrest and conviction records.

Massachusetts Lie Detector: It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability.

Use of Artificial Intelligence (AI): We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing, screening, and evaluating candidates. AI helps assess applications and qualifications, but final decisions are made by our hiring team. By applying, you acknowledge and agree that your application may be reviewed using AI tools.


Actalent logo

About Actalent

Sourced by ZipRecruiter

Actalent connects passion with purpose. Our scalable talent solutions and services capabilities drive value and results and provide the expertise to help our customers achieve more. Every day, our experts around the globe are making an impact. We're supporting critical initiatives in engineering and sciences that advance how companies serve the world. Actalent promotes consultant care and engagement through experiences that enable continuous development. Our people are the difference. Actalent is an operating company of Allegis Group, the global leader in talent solutions.

Company size

5,001 - 10,000 Employees

Headquarters location

Hanover, MD, US

Year founded

1983

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