1

Sr Process Control Engineer Jobs in Rochester, NY

Senior Process Engineering

Fairport, NY · On-site

$98K - $127K/yr

Qualitrol Role: Sr. Process Engineer Location: Fairport, NY Why this is a great place to work... It ... Proven experience in process improvement, problem solving, and knowledge of process control ...

Senior Process Engineering

Fairport, NY · On-site

$98K - $127K/yr

Qualitrol Role: Sr. Process Engineer Location: Fairport, NY Why this is a great place to work... It ... Proven experience in process improvement, problem solving, and knowledge of process control ...

Senior Process Engineering

Fairport, NY · On-site

$83.40 - $155/hr

Qualitrol Role: Sr. Process Engineer Location: Fairport, NY Why this is a great place to work... It ... Proven experience in process improvement, problem solving, and knowledge of process control ...

Fairport, NY, United StatesQualitrol Role: Sr. Process EngineerLocation: Fairport, NYWhy this is a ... Proven experience in process improvement, problem solving, and knowledge of process control ...

Senior Process & Systems Engineer

Fairport, NY · On-site

$98K - $127K/yr

... an experienced Senior Process & System Engineer to lead the development, scale-up, and ... Familiarity with equipment qualification (IQ/OQ/PQ), control plans, APQP, and ISO 9001 / IATF 16949

Control Engineer

Macedon, NY · On-site

$85K - $110K/yr

Engineering Location Type: On-Site Pay Min: 120,000.00 USD Pay Max: 130,000.00 USD Job Location ... process improvements. * Troubleshoot and eliminate control systems issues and handle controls ...

Provides manufacturing process and project engineering support including process development and ... Knowledge of Quality Assurance and Quality Control systems, ideally from medical device ...

Process Engineer

Scottsville, NY · On-site

$75K - $120K/yr

Provides manufacturing process and project engineering support including process development and ... Control systems, ideally from medical device/pharmaceutical industry, GAMP and appropriate ...

Senior Controls Engineer - PLC/HMI

Rochester, NY · On-site

$95K - $126K/yr

In this role, you will lead full project lifecycles for industrial automation and process control ... Senior Controls Engineer - PLC/HMI Responsibilities * Develop automation and control system ...

Senior Controls Engineer

Rochester, NY · On-site

$98K - $132K/yr

As a Senior Controls Engineer based in Rochester , you will play a critical role in ensuring the ... Lead the design, implementation, troubleshooting, and optimization of process control and ...

Senior Quality Engineer

Rochester, NY · On-site

$87K - $118K/yr

The Role The Senior Quality Engineer builds on the Quality Engineer foundation and adds broader ... Identify key operations and support quarterly reviews of process control plans, PFMEAs, process ...

Control Technician

Rochester, NY · On-site

$35 - $45/hr

... process engineers, and maintenance to understand the business and user needs and priorities. • Provide full life cycle support of control systems in the area, including developing requirements ...

next page

Showing results 1-20

Sr Process Control Engineer information

See Rochester, NY salary details

$74K

$119.5K

$168.2K

How much do sr process control engineer jobs pay per year?

As of Aug 19, 2026, the average yearly pay for sr process control engineer in Rochester, NY is $119,501.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,600.00 and $132,700.00 per year, depending on experience, location, and employer.

What is a Sr process control engineer?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr process control engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr process control engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

How much does a senior process control engineer earn?

A senior process control engineer typically earns between $90,000 and $130,000 annually, depending on experience, location, and industry. They often have expertise in control systems, automation tools, and may hold certifications such as CCST or PE to enhance their earning potential.

What does a senior process control engineer do?

A senior process control engineer designs, develops, and maintains control systems used to optimize industrial processes, ensuring safety, efficiency, and reliability. They analyze process data, implement automation solutions, and may use tools like SCADA or DCS systems, often requiring knowledge of control theory and programming skills. They also troubleshoot system issues and collaborate with operations teams to improve process performance.

What job categories do people searching Sr Process Control Engineer jobs in Rochester, NY look for?

The top searched job categories for Sr Process Control Engineer jobs in Rochester, NY are:

What cities near Rochester, NY are hiring for Sr Process Control Engineer jobs?

Cities near Rochester, NY with the most Sr Process Control Engineer job openings:

Infographic showing various Sr Process Control Engineer job openings in Rochester, NY as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 17% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $119,501 per year, or $57.5 per hour.

Senior Process Engineering

Ralliant

Fairport, NY • On-site

$98K - $127K/yr

Full-time

Posted 23 days ago


Job description

Qualitrol Job Description
Role: Sr. Process Engineer
Location:Fairport, NY
Why this is a great place to work...
It all starts with the people and the culture. You will love working with colleagues who have a genuine desire to innovate and solve complex problems. This keeps us wired. Our culture is one of continuous improvement. We each come into work every day striving to make the organization a little better than it was the day before. We ask the tough questions and push each other to be bold. This occurs in an environment that fosters authenticity and transparency. There are no games. No hidden agenda. No politics. What you see one day is what you will get any other day. Qualitrol associates enjoy the autonomy, breadth of responsibility and creativity that are part of a smaller, entrepreneurial environment while leveraging resources, best practices and career opportunities from a fortune 500 company, Fortive.
Your Impact
This position involves ownership of planning and overseeing quality and production improvements, using verification and production ramp-up of tooling and equipment involved in assembling of the instruments, controls and monitors used in the Electric Utility Transmission and Distribution Industry.
Here's where you'll demonstrate your competencies:
  • Ownership and development of area process improvement and project portfolio.
  • Investigate, analyze, develop, and determine processes and process improvements for new and existing products.
  • Plan equipment layout and workflow to maintain safe and efficient utilization of plant resources.
  • Coordinate Kaizen and other continuous improvement activities with special emphasis on RBS (Ralliant Business System) principles that include standard work, one-piece flow, visual controls,5S, and variability reduction.
  • Lead in the development of new methods, tooling, test systems, and machine designs that reduce cycle time and improve productivity and quality.
  • Lead in the planning, research, design and development of manufacturing engineering projects.
  • Ownership of troubleshooting internal and external quality issues by performing root cause analysis (RCA, 5 Why, 8D) and driving corrective and preventative actions (CAPA)
  • Mentor and coach peers and early career engineers
  • Perform duties in accordance with established quality standards.
  • Perform such similar, comparable or related duties as may be required.
  • Actively support Health, Safety and Environmental rules and regulations.

Skills & Experience
The successful candidate will be able to demonstrate the following skills and experience:
  • BS Electrical Engineering, Mechanical Engineering, Electro-Mechanical engineering, Industrial Engineering, or equivalent.
  • Minimum 7+ years in a lean manufacturing environment.
  • Demonstrated analytical/statistical problem-solving skills. Familiarity with statistical methods and software (Minitab, JMP, etc.).
  • Proficient in database tools and ability to use programing language for modifying/maintaining databases and reporting purposes.
  • Proven experience in process improvement, problem solving, and knowledge of process control methodologies such as DMAIC, 6, Lean, and SPC. Certifications (Green belt, Black belt, etc.) preferred.
  • DFM and/or Lean production flow knowledge.
  • Knowledge of Quality Systems (ISO9001) and demonstrated proficiency with quality tools (MSA, R&R, PFMEA).
  • Working knowledge of Lab View and SolidWorks is preferred.
  • Hands-on mechanical ability, solving tooling and equipment challenges.
  • Ability to integrate and work well in a team environment.
  • Excellent verbal and written communication skills.
  • Ability to provide positive, consistent communication with associates throughout the organization.
  • Organized, self-directed, and able to manage multiple priorities.
  • Experience integrating automation technology and vision systems a plus.
  • CAPEX project management experience.
  • Driven to get results and make impactful changes.
  • Demonstrated ability to own and manage change.
  • Strong collaboration and influencing skills.

Working Conditions
  • Office and Factory environment.
  • Safety glasses required while on factory floor.
  • Overtime may be required.

#LI-RB1
Ralliant Corporation Overview
Ralliant, originally part of Fortive, now stands as a bold, independent public company driving innovation at the forefront of precision technology. With a global footprint and a legacy of excellence, we empower engineers to bring next-generation breakthroughs to life - faster, smarter, and more reliably. Our high-performance instruments, sensors, and subsystems fuel mission-critical advancements across industries, enabling real-world impact where it matters most. At Ralliant we're building the future, together with those driven to push boundaries, solve complex problems, and leave a lasting mark on the world.
About Qualitrol
QUALITROL manufactures monitoring and protection devices for high value electrical assets and OEM manufacturing companies. Established in 1945, QUALITROL produces thousands of different types of products on demand and customized to meet our individual customers' needs. We are the largest and most trusted global leader for partial discharge monitoring, asset protection equipment and information products across power generation, transmission, and distribution. At Qualitrol, we are redefining condition-based monitoring.
We Are an Equal Opportunity Employer. Ralliant Corporation and all Ralliant Companies are proud to be equal opportunity employers. We value and encourage diversity and solicit applications from all qualified applicants without regard to race, color, national origin, religion, sex, age, marital status, disability, veteran status, sexual orientation, gender identity or expression, or other characteristics protected by law. Ralliant and all Ralliant Companies are also committed to providing reasonable accommodations for applicants with disabilities. Individuals who need a reasonable accommodation because of a disability for any part of the employment application process, please contact us at applyassistance@Ralliant.com.
Pay Range
The salary range for this position (in local currency) is 83400.00-155000.00