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Senior Process Development Engineer Jobs in Rochester, NY

Process Development Engineer (Photonics)

Rochester, NY · On-site

$100K - $135K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Position Summary, Process Development Engineer (Photonics) AIM Photonics is looking for a Process Development Engineer who will be hands-on working with advanced solder interconnect equipment and ...

Senior Process & Systems Engineer

Fairport, NY

$98K - $127K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Trusted products that accelerate drug discovery, development, and delivery to save lives * Damage ... an experienced Senior Process & System Engineer to lead the development, scale-up, and ...

Senior Process Engineering

Fairport, NY · On-site

$98K - $127K/yr

Qualitrol Role: Sr. Process Engineer Location: Fairport, NY Why this is a great place to work... It ... Ownership and development of area process improvement and project portfolio. * Investigate, analyze ...

Senior Process Engineering

Fairport, NY · On-site

$98K - $127K/yr

Qualitrol Role: Sr. Process Engineer Location: Fairport, NY Why this is a great place to work... It ... Ownership and development of area process improvement and project portfolio. * Investigate, analyze ...

Senior Process Engineering

Fairport, NY · On-site

$83.40 - $155/hr

Qualitrol Role: Sr. Process Engineer Location: Fairport, NY Why this is a great place to work... It ... Your Impact * Ownership and development of area process improvement and project portfolio.

Ownership and development of area process improvement and project portfolio.Investigate, analyze ... BS Electrical Engineering, Mechanical Engineering, Electro-Mechanical engineering, Industrial ...

Opto-Mechanical Process Engineer

Fairport, NY · On-site

$84K - $116K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Role Purpose Corning is hiring an Opto-Mechanical Process Development Engineer to support assembly design and prototyping for the Corning Rochester Technology Center, Advanced Optics facility In ...

Opto-Mechanical Process Engineer

Fairport, NY

$84K - $116K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Role Purpose Corning is hiring an Opto-Mechanical Process Development Engineer to support assembly design and prototyping for the Corning Rochester Technology Center, Advanced Optics facility In ...

Opto-Mechanical Process Engineer

Fairport, NY

$84K - $116K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Role Purpose Corning is hiring an Opto-Mechanical Process Development Engineer to support assembly design and prototyping for the Corning Rochester Technology Center, Advanced Optics facility In ...

This engineer will need to work with unit process development team, device team, package development, product engineering from fab tool selection, module unit process development, process integration ...

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Senior Process Development Engineer information

See Rochester, NY salary details

$73.9K

$119.4K

$168.1K

How much do senior process development engineer jobs pay per year?

As of Aug 14, 2026, the average yearly pay for senior process development engineer in Rochester, NY is $119,417.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,500.00 and $132,600.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Rochester, NY?

For Senior Process Development Engineer jobs in Rochester, NY, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Rochester, NY look for?

The top searched job categories for Senior Process Development Engineer jobs in Rochester, NY are:

What cities near Rochester, NY are hiring for Senior Process Development Engineer jobs?

Cities near Rochester, NY with the most Senior Process Development Engineer job openings:

Infographic showing various Senior Process Development Engineer job openings in Rochester, NY as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 15% Part Time, and 3% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $119,417 per year, or $57.4 per hour.

Process Development Engineer (Photonics)

NY Creates

Rochester, NY • On-site

$100K - $135K/yr

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 20 days ago


NY Creates rating

7.6

Company rating: 7.6 out of 10

Based on 6 frontline employees who took The Breakroom Quiz

48th of 73 rated research


Job description

About NY Creates: NY Creates serves as a bridge for advanced electronics, leads projects that advance R&D in emerging technologies, and generates the jobs of tomorrow. NY Creates also runs some of the most advanced facilities in the world, boasts more than 3,000 industry experts and faculty, and manages public and private investments of approximately $25 billion - placing it at the global epicenter of high-tech innovation and commercialization. Job Description: Position Summary, Process Development Engineer (Photonics) AIM Photonics is looking for a Process Development Engineer who will be hands-on working with advanced solder interconnect equipment and materials for the assembly of optoelectronic packages. AIM Photonics is one of nine United States Department of Defense Manufacturing Innovation Institutes which are industry-driven, public-private partnerships that focus on the nation's premiere capabilities and expertise to capture critical global manufacturing leadership. AIM Photonics is headquarters at NY Creates in Albany, NY. The AIM Photonics Test, Assembly, and Packaging facility (TAP) is new state-of-the-art electronic photonic packaging facility in Rochester, NY. Photonics packaging is 90% of the cost of photonic products and can be a differentiator in the success of the final product. Key Responsibilities Develop interconnect processes and build heterogeneously integrated electronic and optoelectronic packages using state of the art equipment at TAP. Run DOE experiments to find best machine parameters to achieve successful builds of advanced packages. Such processes include flip chip, solder, attach, plasma cleaning, thermal compression bonding, additive printing, and dispensing. Evaluate and qualify materials including solders used in electronic and optoelectronic packages as required by customers' application. Work with high precision equipment to build parts with good solder interconnect integrity and reliability. Perform continuous inspection, characterization, and metrology of a process to make sure process is robust. Serve as a liaison with marketing, vendors, purchasing and customer on technical information Interpret failure analysis reports and cross-sections to understand solder joint integrity. Gather and analyze data: Conduct root cause and failure mode analysis to efficiently improve yields and device performance. Develop and perform semiconductor assembly processes such as: Active alignment fiber attach Optical component alignment Wafer Dicing Die pick/sort Other reasonable duties assigned. Requirements: Minimum Qualifications, Process Development Engineer (Photonics) Bachelor's degree in mechanical engineering, materials Science, engineering physics, or equivalent from a college or University accredited by the USDOE or internationally recognized accrediting organization. 3+ years of experience in fabrication, packaging, or semiconductor devices as well as experience in fiber attach, dicing, or wire bonding. This position is contingent on the satisfactory completion of a background check. Preferred Qualifications, Process Development Engineer (Photonics) Master's Degree or PhD in Mechanical Engineer, Materials Science, Engineering, Physics or equivalent from a college or University accredited by the USDOE or internationally recognized accrediting organization. Strong understanding of engineering and materials science fundamentals and a demonstrated aptitude to learn. Experience in cleanroom, high precision equipment, inspection, and characterization equipment in semiconductor assembly line. Experience in back-end assembly process including flip-chip bumping, thermal compression bonding, and solder reflow will be highly desirable. Experience with flux and fluxless soldering of eutectic solder alloys and intermetallic formation. Experience with failure analysis of solder joints Strict discipline to follow rules, specifications, have good attention to details as well as have good organization skills. DOE experience is a plus. Excellent oral and written communication skills. Don't meet every requirement? At NY Creates we are dedicated to building a welcoming team. If you are excited about working for NY Creates but your experience doesn't exactly align perfectly with the job description, we encourage you to apply anyway, you might still be a perfect fit for this or another role. Benefits Medical, Vision, and Dental Competitive Pay and PTO Flexible Heath Spending and Dependent Care Accounts Basic / Optional Life Insurance Post-Retirement Health Insurance Employer contribution of 7% of earnings to a Basic Retirement plan after meeting one year of service. Optional employee contributed retirement account. Location: 257 Fuller Road, Albany, NY 12203 Salary Range: $100,000-$135,000 Eng Level I $100,000-$110,000 Eng Level II $110,000-$120,000 Eng Level III $120,000-$135,000 *Posted salary rates are determined upon experience and education Additional Information: NOTE: Some positions require access to export-controlled commodities, technical data, technology, software, or restricted programs where U.S. Government authorization may be required. For positions requiring such access, offers of employment are contingent upon the employer being able to obtain the necessary authorization, including, if required, an export license from the U.S. Department of Commerce's Bureau of Industry and Security, the U.S. Department of State's Directorate of Defense Trade Controls, or other government agencies. The decision to pursue an export license application is at The Research Foundation for SUNY's sole discretion. Proof of status may be required prior to employment in connection with necessary authorizations. Employment is with the Research Foundation for SUNY. The Research Foundation is an Equal Opportunity Employer, including individuals with disabilities and protected veterans. In compliance with the Americans with Disabilities Act (ADA), if you have a disability and require a reasonable accommodation to apply please call Human Resources at 518-437-8686.

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