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Senior Process Development Engineer Jobs in Rochester, NY

Process Engineer

Fairport, NY · On-site

$84K - $116K/yr

Trusted products that accelerate drug discovery, development, and delivery to save lives * Damage ... Preferred Qualifications * 5-10 years of professional process engineering experience in optical ...

Trusted products that accelerate drug discovery, development, and delivery to save lives * Damage ... Preferred Qualifications * 5-10 years of professional process engineering experience in optical ...

Trusted products that accelerate drug discovery, development, and delivery to save lives * Damage ... Preferred Qualifications * 5-10 years of professional process engineering experience in optical ...

You will use scientific and engineering methods to develop new process capabilities, analyze ... Collaborate across R&D, development, and manufacturing teams to advance process readiness * Mentor ...

You will use scientific and engineering methods to develop new process capabilities, analyze ... Collaborate across R&D, development, and manufacturing teams to advance process readiness * Mentor ...

Process Chemist

Rochester, NY · On-site

$70K - $80K/yr

We are looking for a Process Chemist to support large scale batch chemical manufacturing through a process engineering lens. The Process Chemist serves as the subject matter expert for assigned ...

We are looking for a Process Chemist to support large scale batch chemical manufacturing through a process engineering lens. The Process Chemist serves as the subject matter expert for assigned ...

Performs method validation and development from design to execution independent of supervision ... Suggests and leads process improvements to refine current systems and improve efficiencies.

... D and Field Service Develop repair process with internal resources and/or external suppliers Develop work instructions & execute the Change process - Develop Change Plan, Engineering Change Orders ...

Senior Development Chemist Who we are? We are a French pharmaceutical industrial group, recognized ... Suggests and leads process improvements to refine current systems and improve efficiencies.

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Senior Process Development Engineer information

See Rochester, NY salary details

$74K

$119.5K

$168.2K

How much do senior process development engineer jobs pay per year?

As of Jul 1, 2026, the average yearly pay for senior process development engineer in Rochester, NY is $119,501.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,600.00 and $132,700.00 per year, depending on experience, location, and employer.

What does a Senior Process Development Engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a Senior Process Development Engineer, and why are they important?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What engineers make $500,000 a year?

Senior Process Development Engineers in specialized industries such as semiconductor manufacturing, aerospace, or pharmaceuticals can reach or exceed a $500,000 annual salary, especially with extensive experience, advanced skills, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, and requires expertise in process optimization, automation tools, and project management.

Can you make $250,000 as an engineer?

Senior Process Development Engineers in high-demand industries or with extensive experience and specialized skills can earn salaries approaching or exceeding $250,000 annually, especially with bonuses and stock options. However, such compensation levels are typically found in senior roles at large companies or in regions with high living costs, and may require advanced certifications and a strong track record of project success.

What are some common challenges a Senior Process Development Engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What engineers make $200,000 a year?

Senior Process Development Engineers in industries such as semiconductor, pharmaceutical, or aerospace often earn $200,000 or more annually, especially with extensive experience, specialized skills, and advanced certifications. Compensation can vary based on location, company size, and individual expertise, with some roles including bonuses and stock options.

What engineers make $300,000 a year?

Senior Process Development Engineers in industries like semiconductor manufacturing, aerospace, or pharmaceuticals can earn $300,000 or more annually, especially with extensive experience, specialized skills, and advanced certifications. High compensation often includes bonuses, stock options, or other incentives, particularly in competitive or high-demand sectors.
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Infographic showing various Senior Process Development Engineer job openings in Rochester, NY as of June 2026, with employment types broken down into 84% Full Time, and 16% Contract. Highlights an 96% In-person, and 4% Hybrid job distribution, with an average salary of $119,501 per year, or $57.5 per hour.
Process Engineer - Optical Fabrication

Process Engineer - Optical Fabrication

Corning

Fairport, NY • On-site

$84K - $116K/yr

Full-time

Posted yesterday


Corning rating

8.2

Company rating: 8.2 out of 10

Based on 126 frontline employees who took The Breakroom Quiz

80th of 527 rated manufacturers


Job description

Requisition Number: 75316
The company built on breakthroughs.
Join us.

Corning is one of the world's leading innovators in glass, ceramic, and materials science. From the depths of the ocean to the farthest reaches of space, our technologies push the boundaries of what's possible.
How do we do this? With our people. They break through limitations and expectations - not once in a career, but every day. They help move our company, and the world, forward.
At Corning, there are endless possibilities for making an impact. You can help connect the unconnected, drive the future of automobiles, transform at-home entertainment, and ensure the delivery of lifesaving medicines. And so much more.
Come break through with us.
Corning's businesses are ever-evolving to best serve our customers, industries, and consumers. Today, we accelerate and transform life sciences, mobile consumer electronics, optical communications, display, automotive, and solar markets. We are changing the world with:
  • Trusted products that accelerate drug discovery, development, and delivery to save lives
  • Damage-resistant cover glass to enhance the devices that keep us connected
  • Optical fiber, wireless technologies, and connectivity solutions to carry information and ideas at the speed of light
  • Precision glass for advanced displays to deliver richer experiences
  • Auto glass and ceramics to drive cleaner, safer, and smarter transportation
  • Solar polysilicon, wafers, and innovative photovoltaic modules, enabling low-cost solar energy solutions

Role Purpose
Corning Incorporated is hiring a Process Engineer - Optical Fabrication in Fairport, NY. This is a full-time, 40 hour work week, onsite role supporting first shift operations, typically Monday-Friday, with flexibility as needed based on plant activity and project demands. The position is based at Corning's Fairport facility and requires a strong presence in the manufacturing environment. Travel is minimal (5% or less), and relocation assistance is available.
Engineers who enjoy hands-on manufacturing support, process improvement, and solving real production challenges will find strong visibility and impact here. Supporting Corning's Optical Fabrication team, you'll help introduce new products and processes into manufacturing while also driving continuous improvement across high-precision fabrication operations. This role offers a strong blend of floor-based engineering, troubleshooting, and project work, with exposure to CNC-based processes, tooling, and cross-functional collaboration across operations, quality, coating, and engineering teams.
Key Responsibilities
  • Support optical fabrication manufacturing processes with a focus on process stability, yield, throughput, and quality.
  • Lead and support process improvement initiatives that reduce cost, scrap, cycle time, and complexity.
  • Troubleshoot day-to-day process issues, identify root causes, and drive corrective and preventive actions.
  • Partner with development and division engineering teams to introduce new products, technologies, and processes into manufacturing.
  • Work with CNC-based equipment. Designing tooling, fixtures, and process optimization to improve manufacturing performance.
  • Develop and maintain process documentation, including work instructions, process sheets, and flow charts.
  • Train manufacturing and engineering personnel on new processes, capabilities, and improvements.
  • Collaborate with operations, coating, quality, and other plant engineering teams to resolve issues and execute plant goals.

Minimum Qualifications and Skills
  • Bachelor's degree in Mechanical, Optical, Chemical, or related Engineering.
  • 3+ years of process engineering experience in a manufacturing environment.
  • Experience with process development, root cause analysis, problem-solving methodologies, and continuous improvement.
  • Experience with CNC equipment, precision machining, and tooling design.
  • Experience using 3D solid modeling software (Creo, Solidworks, etc.)
  • Ability to read and interpret technical drawings and GD&T.
  • Familiarity with statistical methods such as DOE, SPC, Six Sigma, or DMAIC.
  • Strong communication skills and ability to collaborate through cross functional teams in the manufacturing environment.
  • Track record of improving yield, cycle time, rework, and process capability

Preferred Qualifications and Skills
  • Experience in optics manufacturing with knowledge in generation, polishing, or similar precision fabrication processes.
  • Knowledge of various optic types, including spherical and aspherical components.
  • Knowledge of optical metrology or other precision measurement systems.
  • Experience with MasterCam, G-code, 3D modeling tools, Python, Matlab, or Excel-based analysis.
  • Experience with Lean, DMAIC, or other continuous improvement methodologies.

This position does not support immigration sponsorship.
The range for this position is $84,932.00 - $116,782.00 assuming full time status. Starting pay for the successful applicant is dependent on a variety of job-related factors, including but not limited to geographic location, market demands, experience, training, and education.
We prohibit discrimination on the basis of race, color, gender, age, religion, national origin, sexual orientation, gender identity or expression, disability, veteran status or any other legally protected status.
Corning is committed to providing equal employment opportunities and considers requests for reasonable accommodations in accordance with applicable laws. Individuals with disabilities or sincerely held religious beliefs may request reasonable accommodations to participate in the application or interview process, perform essential job functions, or access other benefits and privileges of employment. To submit a request for reasonable accommodation related to disability or religion, please contact us at accommodations@corning.com.

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