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Senior Process Development Engineer Jobs in Rochester, NY

Integrated Resources INC

PROCESS ENGINEER

Rochester, NY · On-site

... D and Field Service Develop repair process with internal resources and/or external suppliers Develop work instructions & execute the Change process - Develop Change Plan, Engineering Change Orders ...

Unifin SAS

Senior Development Chemist

Rochester, NY · On-site

Senior Development Chemist Who we are? We are a French pharmaceutical industrial group, recognized ... Suggests and leads process improvements to refine current systems and improve efficiencies.

Corning

Optical Fabrication Engineer

Fairport, NY · On-site

$84K - $116K/yr

You'll play a key part in building the processes, tools, and production readiness needed to deliver world class optical components at scale, working closely with development, engineering, and ...

Corning

Optical Fabrication Engineer

Fairport, NY

$84K - $116K/yr

You'll play a key part in building the processes, tools, and production readiness needed to deliver world class optical components at scale, working closely with development, engineering, and ...

Corning

Optical Fabrication Engineer

Fairport, NY · On-site

$84K - $116K/yr

You'll play a key part in building the processes, tools, and production readiness needed to deliver world class optical components at scale, working closely with development, engineering, and ...

Ralliant

Process Engineer

Fairport, NY · On-site

Process Engineer Location: Fairport, NY Why this is a great place to work... It all starts with the ... Lead and assist in the development of new methods, tooling, test systems, and machine designs that ...

Corning

Process Engineer

Fairport, NY

$70K - $97K/yr

Trusted products that accelerate drug discovery, development, and delivery to save lives * Damage ... The Process Engineer supports optical system assembly and test processes across both the Molecular ...

Corning

Process Engineer

Fairport, NY · On-site

$70K - $97K/yr

Trusted products that accelerate drug discovery, development, and delivery to save lives * Damage ... The Process Engineer supports optical system assembly and test processes across both the Molecular ...

Corning

Process Engineer

Fairport, NY

$70K - $97K/yr

Trusted products that accelerate drug discovery, development, and delivery to save lives * Damage ... The Process Engineer supports optical system assembly and test processes across both the Molecular ...

iSpace, Inc

Software Engineer C++

Rochester, NY · On-site

Title: Sr Software Engineer (C++) Location: Rochester, NY Duration: Full-Time Employment Hybrid ... equipment and process development. * Applies principles of SDLC and owns product DHF while ...

Arxada

Reliability Engineer

Rochester, NY · On-site

$96K/yr

... process development help our customers to safeguard nutrition, health and infrastructure ... senior team members. Qualifications & Experience: * Bachelor's degree in Mechanical Engineer ...

Arxada

Reliability Engineer

Rochester, NY

$96K/yr

... process development help our customers to safeguard nutrition, health and infrastructure ... senior team members. Qualifications & Experience: * Bachelor's degree in Mechanical Engineer ...

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Senior Process Development Engineer information

See Rochester, NY salary details

$74K

$119.5K

$168.2K

How much do senior process development engineer jobs pay per year?

As of Jul 24, 2026, the average yearly pay for senior process development engineer in Rochester, NY is $119,501.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,600.00 and $132,700.00 per year, depending on experience, location, and employer.

What does a Senior Process Development Engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a Senior Process Development Engineer, and why are they important?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What engineers make $500,000 a year?

Senior Process Development Engineers in specialized industries such as semiconductor manufacturing, aerospace, or pharmaceuticals can reach or exceed a $500,000 annual salary, especially with extensive experience, advanced skills, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, and requires expertise in process optimization, automation tools, and project management.

Can you make $250,000 as an engineer?

Senior Process Development Engineers in high-demand industries or with extensive experience and specialized skills can earn salaries approaching or exceeding $250,000 annually, especially with bonuses and stock options. However, such compensation levels are typically found in senior roles at large companies or in regions with high living costs, and may require advanced certifications and a strong track record of project success.

What are some common challenges a Senior Process Development Engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What engineers make $200,000 a year?

Senior Process Development Engineers in industries such as semiconductor, pharmaceutical, or aerospace often earn $200,000 or more annually, especially with extensive experience, specialized skills, and advanced certifications. Compensation can vary based on location, company size, and individual expertise, with some roles including bonuses and stock options.

What engineers make $300,000 a year?

Senior Process Development Engineers in industries like semiconductor manufacturing, aerospace, or pharmaceuticals can earn $300,000 or more annually, especially with extensive experience, specialized skills, and advanced certifications. High compensation often includes bonuses, stock options, or other incentives, particularly in competitive or high-demand sectors.
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Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Rochester, NY as of July 2026, with employment types broken down into 1% As Needed, 76% Full Time, 19% Part Time, 1% Temporary, and 3% Contract. Highlights an 89% Physical, 2% Hybrid, and 9% Remote job distribution, with an average salary of $119,501 per year, or $57.5 per hour.
IBM Process & Tooling Engineer

IBM Process & Tooling Engineer

Thermo Fisher Scientific

Rochester, NY • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 22 days ago

Thermo Fisher Scientific rating

7.7

Company rating: 7.7 out of 10

Based on 419 frontline employees who took The Breakroom Quiz

201st of 535 rated manufacturers

Job description

Work Schedule
First Shift (Days)
Environmental Conditions
Able to lift 40 lbs. without assistance, Adherence to all Good Manufacturing Practices (GMP) Safety Standards, Cleanroom: no hair products, jewelry, makeup, nail polish, perfume, exposed piercings, facial hair etc... allowed, Office, Some degree of PPE (Personal Protective Equipment) required (safety glasses, gowning, gloves, lab coat, ear plugs etc.)
Job Description
Thermo Fisher Scientific Inc. is the world leader in serving science, with annual revenue exceeding $40 billion. Our Mission is to enable our customers to make the world healthier, cleaner and safer. Whether our customers are accelerating life sciences research, solving complex analytical challenges, improving patient diagnostics and therapies or increasing productivity in their laboratories, we are here to support them.
What You'll Get to Do:
As a Plastics Tooling Engineer you will work with Operations Engineering team to develop and maintain molds to support a wide variety of plastic labware products from concept to end of production life. Your ideas will bring new products to life as you collaborate with site operations, tooling, engineering and R&D engineering team to develop plastic products for life science, medical device, laboratory, diagnostic and consumer product markets. Make an impact for your career, our customers and the world with this exciting opportunity for a talented engineer. Collaborate with others like you to drive innovation, implement new design technology and develop best engineering practices in a growing organization.
How You'll Make a Difference:
  • Partner with Great Coworkers: You will participate on cross functional project teams to lead planning and execution of tool procurement activities, from concept to product launch. Support centralized tool procurement activities across global sites as required.
  • Tooling Design: Review product designs for manufacturability (DFM) to determine tooling risks and options. Design reviews and evaluation of 3D models and 2D drawings for new and existing products. Review product design, mold specifications and development plans with appropriate mold makers, contract manufacturers, prototyping services, equipment or other service suppliers.
  • Tooling Development: Responsible for developing tool specifications and standards. Apply scientific molding process and process simulation for robust construction and performance. Drive and support implementation of standard work for procurement. Develop project capital cost requirements and appropriation requests. Develop new Mold and Tooling vendors.
  • Verification and validation: Drive and support factory and site acceptance trials, including installation, operational and process qualification activities to ensure process verification and validation of molds, equipment and processes.
  • Develop Engineering Standards: Create and use engineering design guides and standards.

Minimum Requirements:
Education
  • Bachelor's Degree in Plastics or Mechanical Engineering or related field or relevant equivalent experience
  • 10 years' experience in mold design / procurement and plastic processing.

Experience
  • Extensive tooling experience with Injection Blow, Injection Stretch Blow and Extrusion Blow Mold tooling. Knowledge of injection mold tooling is a positive.
  • Proficiency in SolidWorks and understanding of Flow Analysis tools.
  • Experience with plastic materials, processing and scientific molding practices.
  • Excellent technical skills including project management, organization, planning and capital budgets relating to mold procurement and verification.
  • Demonstrated ability to apply problem solving and data analysis methods.
  • Excellent PC skills with proficiency with MS Office (Word, Excel, PowerPoint), various CAD programs.
  • Previous experience with Good Manufacturing Practice (GMP), ISO standards and Lean Manufacturing concepts desired.
  • Willingness and ability to travel domestically and internationally (up to 2% of the time).

Knowledge, Skills & Abilities
  • Creative, innovative and critical thinking
  • Analytical nature, responds positively to challenges and a problem solver
  • Responsive, results oriented and task driven
  • Seeks out collaboration opportunities
  • Effective oral, written communication and presentation skills
  • Excellent documentation and organizational skills

Compensation and Benefits
The salary range estimated for this position based in New York is $83,800.00-$125,000.00.
This position may also be eligible to receive a variable annual bonus based on company, team, and/or individual performance results in accordance with company policy. We offer a comprehensive Total Rewards package that our U.S. colleagues and their families can count on, which includes:
  • A choice of national medical and dental plans, and a national vision plan, including health incentive programs
  • Employee assistance and family support programs, including commuter benefits and tuition reimbursement
  • At least 120 hours paid time off (PTO), 10 paid holidays annually, paid parental leave (3 weeks for bonding and 8 weeks for caregiver leave), accident and life insurance, and short- and long-term disability in accordance with company policy
  • Retirement and savings programs, such as our competitive 401(k) U.S. retirement savings plan
  • Employees' Stock Purchase Plan (ESPP) offers eligible colleagues the opportunity to purchase company stock at a discount

For more information on our benefits, please visit: https://jobs.thermofisher.com/global/en/total-rewards

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