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Senior Process Improvement Engineer Jobs in Raleigh, NC

Novolex

Plant Continuous Improvement Engineer

Raleigh, NC · On-site

$76K - $102K/yr

Supports lean improvement process with techniques such as Kaizen. * Identify cost savings through ... senior management. * Experience working across multiple locations at one time * Must be able to ...

Novolex

Plant Continuous Improvement Engineer

Raleigh, NC · On-site

$76K - $102K/yr

Supports lean improvement process with techniques such as Kaizen. * Identify cost savings through ... senior management. * Experience working across multiple locations at one time * Must be able to ...

Marmon

Continuous Improvement Engineer

Holly Springs, NC · On-site

$68K - $91K/yr

Engages with other departments to sustain, improve, and streamline all processes with a primary focus on safety, quality, delivery, and cost. As part of the Continuous Improvement Team, supervises ...

New

Novolex

Plant Continuous Improvement Engineer

Raleigh, NC

$76K - $102K/yr

Supports lean improvement process with techniques such as Kaizen. * Identify cost savings through ... senior management. * Experience working across multiple locations at one time * Must be able to ...

Novolex

Plant Continuous Improvement Engineer

Raleigh, NC

$76K - $102K/yr

Supports lean improvement process with techniques such as Kaizen. * Identify cost savings through ... senior management. * Experience working across multiple locations at one time * Must be able to ...

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC · On-site

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

Novo Nordisk

Process Engineer I - SDF

Durham, NC · On-site

Relationships Reports to Manager, Senior Manager or Senior Project Manager. Essential Functions ... Three (3) years of engineering experience in maintenance, design, process improvement, or Six Sigma ...

Novartis

Senior Manager, Process Engineering

Durham, NC

$114K - $211K/yr

As a Senior Manager, Process Engineering, you will lead a team of engineers responsible for the ... Drive equipment upgrades and continuous improvement initiatives to support evolving process and ...

Novo Nordisk

Process Engineer I - SDF

Durham, NC

Relationships Reports to Manager, Senior Manager or Senior Project Manager. Essential Functions ... Three (3) years of engineering experience in maintenance, design, process improvement, or Six Sigma ...

Novo Nordisk

Process Engineer I - SDF

Durham, NC

Relationships Reports to Manager, Senior Manager or Senior Project Manager. Essential Functions ... Three (3) years of engineering experience in maintenance, design, process improvement, or Six Sigma ...

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All JobsSenior Process Improvement Engineer JobsSenior Process Improvement Engineer Jobs in Raleigh, NC

Senior Process Improvement Engineer information

See Raleigh, NC salary details

$72.9K

$117.7K

$165.7K

How much do senior process improvement engineer jobs pay per year?

As of Jun 12, 2026, the average yearly pay for senior process improvement engineer in Raleigh, NC is $117,735.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,100.00 and $130,700.00 per year, depending on experience, location, and employer.

What does a Senior Process Improvement Engineer do?

A Senior Process Improvement Engineer is responsible for analyzing, designing, and optimizing business processes within an organization to increase efficiency, quality, and productivity. They use methodologies like Lean, Six Sigma, and data analysis to identify inefficiencies and implement solutions. Their role often involves leading cross-functional teams, training staff on process improvements, and monitoring the impact of changes. They play a key role in driving continuous improvement initiatives and supporting organizational goals.

What are some common challenges faced by Senior Process Improvement Engineers when implementing changes across departments?

Senior Process Improvement Engineers often encounter resistance to change from employees who are accustomed to existing processes. Gaining buy-in from key stakeholders and ensuring clear communication between different departments are essential but can be challenging. Additionally, aligning improvement initiatives with organizational goals and managing multiple projects simultaneously require strong project management and interpersonal skills. Success in this role often depends on the ability to lead cross-functional teams and maintain a results-oriented approach.

What are the key skills and qualifications needed to thrive as a Senior Process Improvement Engineer, and why are they important?

To thrive as a Senior Process Improvement Engineer, you need a solid background in industrial or manufacturing engineering, process analysis, and continuous improvement methodologies like Lean or Six Sigma, often supported by a relevant degree and certifications such as Six Sigma Black Belt. Familiarity with process mapping tools, statistical analysis software (e.g., Minitab), and ERP systems is typically required. Strong leadership, problem-solving, and communication skills distinguish top performers in this role. These competencies are important because they enable engineers to optimize processes, reduce costs, and drive sustainable operational excellence across organizations.
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Senior Process Improvement Engineer jobs near you

Senior Process Engineer - Metallization

Vulcan Elements

Durham, NC

$100K - $130K/yr

Full-time

Posted 19 days ago

Job description

Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence and Transparency.
As a Senior Process Engineer - you will be the owner's side process engineering expert for a large industrial installation to convert rare earth oxides to metals. You will provide oversight, internal technical review, and project management support for the work product of external engineering firms related to process and plant systems engineering. This role will serve as the owner's side technical authority on process documentation for metallization processes, transitioning to process engineering improvement as the plant is commissioned. The ideal candidate has hands-on experience taking complex, high-temperature, materials-intensive processes from definition through construction and into operation.


Responsibilities

  • Own the process definition for production scale metallization, from raw material receipt through product handling to subsequent process steps.
  • Manage and organize timelines and deliverables with external EPC, and ensure smooth interfaces with internal and external organizations.
  • Maintain all core process documentation, including:
    • Process flow diagrams (PFDs)
    • Piping and instrumentation diagrams (P&IDs)
    • Heat and mass balances
    • Equipment lists and design bases
    • Operating philosophies and control narratives
  • Ensure systems meet operational, safety, and environmental performance requirements.

Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business

Qualifications

Bachelor's Degree or higher in Chemical Engineering, Process Engineering, or a related field

8+ years of hands-on experience in industrial process engineering

Experience working with external engineering partners or EPCs

Demonstrated experience defining and documenting full production-scale processes, setting targets and limits, and optimizing performance

Proven ability to develop and own PFDs, P&IDs, and Design bases
Must be a U.S. Person due to required access to U.S. export-controlled information or facilities.

Preferred Qualifications

Experience with high-temperature metallurgical or electrochemical plants

Direct involvement in permitted industrial facilities

Startup, scale-up, or first-of-kind plant experience

Familiarity with owner's engineering standards and capital project execution

Experience supporting commissioning and early operations