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Senior Process Improvement Engineer Jobs in Madison, WI

Promega

Process Engineer Co-op

Madison, WI · On-site

As a Process Engineering Co-op, your role is to support day-to-day operations, continuous improvement initiatives, and capital projects. You will gain experience with design, procurement ...

Promega

Process Engineer Co-op

Madison, WI

As a Process Engineering Co-op, your role is to support day-to-day operations, continuous improvement initiatives, and capital projects. You will gain experience with design, procurement ...

Menasha Corporation

Process Engineer

De Forest, WI · On-site

... improvement projects, as assigned. 3. Manage the process to optimize press cycle time and ... Degree in related Engineering field Experience to be considered in lieu of education Work ...

Menasha Corporation

Process Engineer

De Forest, WI · On-site

... improvement projects, as assigned. 3. Manage the process to optimize press cycle time and ... Degree in related Engineering field Experience to be considered in lieu of education Work ...

Generac

Senior Manufacturing Engineer

Jefferson, WI

$85K - $116K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

Job Summary: The Manufacturing Engineer Sr is responsible for ongoing process improvement initiatives that deliver excellence across entire value chain.This position develops and improves ...

Kelly Services

Senior Project Engineer, Electrical

Madison, WI · Hybrid

$100K - $150K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Senior Project Engineer, Electrical Direct Hire | Madison, WI Base Salary: $100K-$150K , depending ... manufacturing process improvement projects. This role serves as the electrical engineering ...

Generac Power Systems, Inc.

Sr. Industrial Engineer

Whitewater, WI · On-site

$42 - $57.75/hr

  • Medical

  • Dental

  • Vision

  • Retirement

The Industrial Engineer III is responsible for ongoing process improvement initiatives that deliver excellence across entire value chain. The Mechanical/Industrial Engineer will utilize enterprise ...

Generac

Sr. Industrial Engineer

Whitewater, WI

$42 - $57.75/hr

  • Medical

  • Dental

  • Vision

  • Retirement

The Industrial Engineer III is responsible for ongoing process improvement initiatives that deliver excellence across entire value chain. The Mechanical/Industrial Engineer will utilize enterprise ...

Sharpe Engineering

Process Engineer

Madison, WI · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • PTO

Identify process improvements and support continuous improvement initiatives across client operations. * Collaborate with internal teams to ensure alignment across engineering, project management ...

Alliantenergy

Sr Business Process Consultant

Madison, WI · On-site

  • Medical

  • Retirement

  • PTO

Do you enjoy partnering with engineers and operations leaders to solve challenges and drive ... Provides training for the Perigon methodology of process management and improvement, ensuring ...

Generac

Senior Controls Engineer

Madison, WI · On-site +1

$115K - $155K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

The Senior Controls Engineer serves as the technical lead for advanced microgrid control system ... Balance handson project execution with continuous improvement of project processes, standards, and ...

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Showing results 21-40

All JobsProcess Improvement Engineer JobsSenior Process Improvement Engineer JobsSenior Process Improvement Engineer Jobs in Madison, WI

Senior Process Improvement Engineer information

See Madison, WI salary details

$75.6K

$122K

$171.8K

How much do senior process improvement engineer jobs pay per year?

As of Aug 16, 2026, the average yearly pay for senior process improvement engineer in Madison, WI is $122,040.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,800.00 and $135,500.00 per year, depending on experience, location, and employer.

What does a senior process improvement engineer do?

A Senior Process Improvement Engineer is responsible for analyzing, designing, and optimizing business processes within an organization to increase efficiency, quality, and productivity. They use methodologies like Lean, Six Sigma, and data analysis to identify inefficiencies and implement solutions. Their role often involves leading cross-functional teams, training staff on process improvements, and monitoring the impact of changes. They play a key role in driving continuous improvement initiatives and supporting organizational goals.

What are some common challenges faced by senior process improvement engineers when implementing changes across departments?

Senior Process Improvement Engineers often encounter resistance to change from employees who are accustomed to existing processes. Gaining buy-in from key stakeholders and ensuring clear communication between different departments are essential but can be challenging. Additionally, aligning improvement initiatives with organizational goals and managing multiple projects simultaneously require strong project management and interpersonal skills. Success in this role often depends on the ability to lead cross-functional teams and maintain a results-oriented approach.

What are the key skills and qualifications needed to thrive as a senior process improvement engineer, and why are they important?

To thrive as a Senior Process Improvement Engineer, you need a solid background in industrial or manufacturing engineering, process analysis, and continuous improvement methodologies like Lean or Six Sigma, often supported by a relevant degree and certifications such as Six Sigma Black Belt. Familiarity with process mapping tools, statistical analysis software (e.g., Minitab), and ERP systems is typically required. Strong leadership, problem-solving, and communication skills distinguish top performers in this role. These competencies are important because they enable engineers to optimize processes, reduce costs, and drive sustainable operational excellence across organizations.

What are popular job titles related to Senior Process Improvement Engineer jobs in Madison, WI?

For Senior Process Improvement Engineer jobs in Madison, WI, the most frequently searched job titles are:

What job categories do people searching Senior Process Improvement Engineer jobs in Madison, WI look for?

The top searched job categories for Senior Process Improvement Engineer jobs in Madison, WI are:

Senior Process Improvement Engineer jobs near you
Infographic showing various Senior Process Improvement Engineer job openings in Madison, WI as of July 2026, with employment types broken down into 100% Full Time. Highlights an 98% In-person, and 2% Hybrid job distribution, with an average salary of $122,040 per year, or $58.7 per hour.

Senior Metallurgical Engineer

Lakeside Recruiting Solutions

Evansville, WI

$100K - $140K/yr

Full-time

Medical, Dental, Vision, Life, Retirement

Posted 17 days ago

Job description

Senior Metallurgical Engineer

The Senior Metallurgical Engineer will provide technical leadership for the gray and ductile iron green sand foundry. This position combines metallurgical expertise with significant manufacturing process engineering responsibilities to improve foundry performance, optimize manufacturing processes, enhance product quality, and support continuous improvement initiatives.

Responsibilities

  • Provide technical leadership for gray and ductile iron melt chemistry, metallurgical properties, and manufacturing processes throughout the foundry.
  • Lead manufacturing process improvement initiatives to optimize casting quality, improve productivity, reduce scrap, minimize manufacturing variation, and improve operational efficiency.
  • Monitor and improve green sand systems and overall foundry process performance.
  • Analyze casting defects, determine root causes, and implement sustainable corrective actions.
  • Identify, lead, and implement continuous improvement projects focused on quality, productivity, cost reduction, efficiency, and process optimization.
  • Monitor production data, manufacturing trends, and quality metrics to identify opportunities for improvement.
  • Maintain chemical and mechanical certification programs.
  • Support pattern layouts, tooling improvements, and process development for new and existing products.
  • Update manufacturing routings, bills of material, and process documentation to reflect process improvements.
  • Evaluate and implement new technologies related to foundry process control, metallurgy, and manufacturing improvements.
  • Partner closely with Operations, Engineering, Maintenance, Production, and Quality teams to resolve technical manufacturing issues and improve plant performance.
  • Supervise, coach, train, and develop Foundry Laboratory Technicians, including scheduling, performance management, and daily technical support.
  • Provide metallurgical and technical training for supervisors, technicians, and production personnel.
  • Support customer quality investigations and corrective action activities.
  • Drive initiatives to improve Cost of Quality, reduce PPM, and increase customer satisfaction.
  • Ensure compliance with ISO 9001 quality standards and internal quality management systems.

Qualifications

  • Bachelor's degree in Metallurgy, Materials Engineering, Mechanical Engineering, Manufacturing Engineering, or a related technical field, or equivalent foundry experience.
  • 3+ years of experience in a gray and/or ductile iron green sand foundry.
  • Strong knowledge of metallurgy, melt practices, iron chemistry, foundry operations, and manufacturing process improvement.