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Senior Process Engineer Jobs in Tennessee (NOW HIRING)

Senior Process Engineer

Mount Juliet, TN ยท On-site

$98K - $127K/yr

The Senior Process Engineer is responsible for driving operational excellence across a high-volume, highly automated manufacturing facility. This role provides technical leadership for manufacturing ...

Sr. Process Engineer

Springfield, TN

$98K - $127K/yr

Existing position The Senior Process Engineer is responsible for leading the design, development, implementation, validation, and continuous improvement of manufacturing processes that deliver world ...

Sr. Process Engineer

Springfield, TN

$98K - $127K/yr

Existing position The Senior Process Engineer is responsible for leading the design, development, implementation, validation, and continuous improvement of manufacturing processes that deliver world ...

Sr. Process Engineer

Springfield, TN ยท On-site

$98K - $127K/yr

Existing position The Senior Process Engineer is responsible for leading the design, development, implementation, validation, and continuous improvement of manufacturing processes that deliver world ...

Senior Process Engineer

Mount Juliet, TN ยท On-site

$98K - $127K/yr

The Senior Process Engineer is responsible for driving operational excellence across a high-volume, highly automated manufacturing facility. This role provides technical leadership for manufacturing ...

Mid-to-Senior Process Engineer

Oak Ridge, TN ยท On-site +1

$99K - $128K/yr

EGS is seeking a Mid-to-senior Process Engineer with DOE, nuclear, chemical or high-hazard facility experience to support our client in Oak Ridge, TN. This is a long term full-time contract position ...

Mid-to-Senior Process Engineer

Oak Ridge, TN ยท On-site +1

$99K - $128K/yr

EGS is seeking a Mid-to-senior Process Engineer with DOE, nuclear, chemical or high-hazard facility experience to support our client in Oak Ridge, TN. This is a long term full-time contract position ...

Mid-to-Senior Process Engineer

Oak Ridge, TN ยท On-site +1

$99K - $128K/yr

EGS is seeking a Mid-to-senior Process Engineer with DOE, nuclear, chemical or high-hazard facility experience to support our client in Oak Ridge, TN. This is a long term full-time contract position ...

Sr Process Engineer - Paper Machine

Kingsport, TN ยท On-site

$99K - $128K/yr

The location in Kingsport, TN is seeking talent to fill the position of Sr Process Engineer - Paper Machine . This role's primary responsibilities include promoting safety, quality improvements, new ...

The location in Kingsport, TN is seeking talent to fill the position of Sr Process Engineer - Paper Machine . This role's primary responsibilities include promoting safety, quality improvements, new ...

Sr. Process Engineers

Oak Ridge, TN

$99K - $128K/yr

Strata-G is seeking an experienced Sr. Process Engineers with the following: Job Location: Oak Ridge, TN. No remote or hybrid options. Summary: * Sr. Process Engineers with Uranium processing ...

Sr. Process Engineers

Oak Ridge, TN ยท On-site

$99K - $128K/yr

Strata-G is seeking an experienced Sr. Process Engineers with the following: Job Location: Oak Ridge, TN. No remote or hybrid options. Summary: * Sr. Process Engineers with Uranium processing ...

- Sr. Process Engineers

Oak Ridge, TN ยท On-site

$99K - $128K/yr

Strata-G is seeking an experienced Sr. Process Engineers with the following: Job Location: Oak Ridge, TN. No remote or hybrid options. Summary: * Sr. Process Engineers with Uranium processing ...

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Showing results 1-20

Senior Process Engineer information

See Tennessee salary details

$68.1K

$109.9K

$154.7K

How much do senior process engineer jobs pay per year?

As of Aug 12, 2026, the average yearly pay for senior process engineer in Tennessee is $109,927.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,400.00 and $122,100.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Tennessee? The most popular types of Process Engineer jobs in Tennessee are:
What are popular job titles related to Senior Process Engineer jobs in Tennessee? For Senior Process Engineer jobs in Tennessee, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Tennessee look for? The top searched job categories for Senior Process Engineer jobs in Tennessee are:
What cities in Tennessee are hiring for Senior Process Engineer jobs? Cities in Tennessee with the most Senior Process Engineer job openings:
Infographic showing various Senior Process Engineer job openings in Tennessee as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 15% Part Time, 5% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $109,927 per year, or $52.8 per hour.

Senior Process Engineer

Assurant, Inc.

Mount Juliet, TN โ€ข On-site

$98K - $127K/yr

Full-time

Posted 5 days ago


Job description

The Senior Process Engineer is responsible for driving operational excellence across a high-volume, highly automated manufacturing facility. This role provides technical leadership for manufacturing processes, equipment optimization, new product introductions, and large-scale continuous improvement initiatives to achieve world-class safety, quality, delivery, and cost performance.
The Senior Process Engineer leads cross-functional projects from concept through implementation, develops standardized manufacturing processes, and serves as a technical mentor to Process Engineers and Operations teams. This position partners closely with Operations, Maintenance, Quality, Automation, Supply Chain, and customers to improve manufacturing capability while supporting production performance and business objectives.
This is an onsite role in our Mt. Juliet TN facility with a schedule of Monday - Friday, 8AM - 5PM.
What will be my duties and responsibilities in this job?
Manufacturing Process Leadership
  • Provide technical leadership and engineering support for all production operations.
  • Develop, optimize, and standardize manufacturing processes to improve safety, quality, productivity, and cost.
  • Design and maintain manufacturing work instructions, process documentation, and standard operating procedures.
  • Establish best practices that improve process consistency and manufacturing reliability.
  • Support new product introductions, equipment launches, and production transfers.

Project Management
  • Lead complex, cross-functional capital and operational improvement projects.
  • Develop project timelines, budgets, resource plans, launch curves, and risk mitigation strategies.
  • Create project dashboards and tracking systems to ensure milestones, deliverables, and financial targets are achieved.
  • Coordinate activities between Engineering, Operations, Quality, Automation, Supply Chain, Maintenance, and external suppliers.
  • Present project status and business results to plant leadership.

Continuous Improvement
  • Lead Lean Manufacturing, Six Sigma, Kaizen, and Value Stream Mapping initiatives throughout the facility.
  • Identify opportunities to reduce manufacturing cost, improve throughput, eliminate waste, and increase equipment utilization.
  • Utilize data analytics to identify process bottlenecks and prioritize improvement opportunities.

Root Cause Analysis & Problem Solving
  • Lead structured problem-solving activities utilizing:
    • DMAIC
    • 8D
    • 5 Why
    • Fishbone Analysis
    • FMEA
  • Investigate manufacturing failures, field returns, and customer complaints.
  • Validate corrective and preventive actions (CAPA) to eliminate recurring issues.
  • Support production during critical downtime events and major quality issues.

Data Analysis
  • Analyze manufacturing KPIs including:
    • Overall Equipment Effectiveness (OEE)
    • First Pass Yield (FPY)
    • Throughput
    • Cycle Time
    • Scrap
    • Rework
    • Labor Efficiency
    • Cost per Unit
    • Capacity Utilization
  • Utilize statistical analysis and manufacturing data to drive operational decisions.
  • Develop reports and dashboards using Excel, Power BI, or similar analytical tools.

Cross Functional Leadership
  • Partner with Production, Maintenance, Automation, Quality, Materials, Supply Chain, Product Engineering, and Customers to achieve operational objectives.
  • Coordinate with suppliers on component issues and alternate material qualifications.
  • Support manufacturing readiness during new product launches.
  • Lead engineering reviews and communicate technical recommendations to leadership.

Coaching & Technical Leadership
  • Mentor Process Engineers
  • Coach manufacturing supervisors and production teams on Lean Manufacturing principles.
  • Provide technical guidance during equipment startups and process improvements.
  • Lead engineering knowledge-sharing and technical training sessions.

What are the requirements needed for this position?
  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, Electrical Engineering, or related engineering discipline
  • 7+ years of manufacturing engineering experience in a high-volume manufacturing environment
  • Experience leading large cross-functional manufacturing projects
  • Strong project management experience with budgets, schedules, and resource planning
  • Demonstrated experience in Lean Manufacturing and Six Sigma methodologies
  • Experience with highly automated manufacturing systems
  • Strong analytical and statistical problem-solving skills
  • Proficient with Microsoft Excel, Word, PowerPoint, and Project
  • Experience using AutoCAD for manufacturing layouts
  • Excellent communication and leadership skills

What other skills/experience would be helpful to have?
  • Experience in consumer electronics, wireless devices, or electronics refurbishment.
  • Experience in high-volume automated manufacturing facilities.
  • Lean Six Sigma Green Belt required; Black Belt preferred.
  • Knowledge of Statistical Process Control (SPC), Minitab, and process capability analysis.
  • Experience supporting robotics, vision systems, conveyors, and automated material handling.
  • Power BI or advanced manufacturing analytics experience.
  • Experience supporting New Product Introduction (NPI) and product launches

#AssurantTeamProud
ENT998 - Sr Process Engineer
Job Grade
11
Pay Range:
$ 74.600,00 - $ 124.700,00
Any posted pay range considers a wide range of compensation factors, including candidate background, experience and work location, while also allowing for salary growth within the position.
If there is no posting end date then this is a pipeline requisition, and we will continue to collect applications on an ongoing basis.
Helping People Thrive in a Connected World
Connect with us. Bring us your best work and your brightest ideas. And we'll bring you a place where you can thrive. Continue your career at Assurant. Learn how to apply.
For U.S. benefit information, visit myassurantbenefits.com. For benefit information outside the U.S., please speak with your recruiter.
What's the culture like at Assurant?
Our unique culture is a big reason why talented people choose Assurant. Named a Best/Great Place to Work in 15 countries and awarded the Fortune America's Most Innovative Companies recognition, we bring together top talent around the world. Although we have a wide variety of skills and experiences, we share common characteristics that are uniquely Assurant. A passion for service. An ability to innovate in practical ways. And a willingness to take chances. We call our culture The Assurant Way.
Company Overview
Assurant is a leading global business services company that supports, protects, and connects major consumer purchases. A Fortune 500 company with a presence in 21 countries, Assurant supports the advancement of the connected world by partnering with the world's leading brands to develop innovative solutions and deliver an enhanced customer experience through mobile device solutions, extended service contracts, vehicle protection services, renters insurance, lender-placed insurance products, and other specialty products.
Equal Opportunity Statement
Assurant is an Equal Employment Opportunity employer and does not use or consider race, color, religion, sex, national origin, age, disability, veteran status, sexual orientation, gender identity, or any other characteristic protected by federal, state, or local law in employment decisions.
For information regarding the collection, use, and protection of your personal information, please review our Privacy Notice available at Assurant Careers Privacy Notice.