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Senior Process Development Engineer Jobs in Minnesota

Abbott

Process Development Engineer I

Plymouth, MN · On-site

$50.70K - $101.30K/yr

Support tooling development and process validation for new and existing products. Required Qualifications * Bachelor's degree in Mechanical Engineering, Biomedical Engineering, Electrical or related ...

Abbott

Process Development Engineer II

Plymouth, MN · On-site

$61.30K - $122.70K/yr

Support tooling development and process validation for new and existing products. Required Qualifications * Bachelor's degree in engineering (Mechanical, Biomedical, Chemical, or related field) with ...

Abbott

Process Development Engineer I

Plymouth, MN · On-site

$50.70K - $101.30K/yr

Support tooling development and process validation for new and existing products. Required Qualifications * Bachelor's degree in Mechanical Engineering, Biomedical Engineering, Electrical or related ...

Abbott

Process Development Engineer I

Plymouth, MN · On-site

$50.70K - $101.30K/yr

Support tooling development and process validation for new and existing products. Required Qualifications * Bachelor's degree in Mechanical Engineering, Biomedical Engineering, Electrical or related ...

Abbott

Process Development Engineer II

Plymouth, MN

$61.30K - $122.70K/yr

Support tooling development and process validation for new and existing products. Required Qualifications * Bachelor's degree in engineering(Mechanical, Biomedical, Chemical, or related field) with2 ...

Abbott

Process Development Engineer II

Plymouth, MN

$61.30K - $122.70K/yr

Support tooling development and process validation for new and existing products. Required Qualifications * Bachelor's degree in engineering(Mechanical, Biomedical, Chemical, or related field) with2 ...

Nextern

Sr. Process Development Technician

Maple Grove, MN · On-site

$27 - $33/hr

... to process development. • Works with a positive attitude and acts within the corporate guiding principles. • Adheres to the Code of Conduct Policy as relates to position. • Performs other ...

Nextern

Sr. Process Development Technician

Maple Grove, MN · On-site

$27 - $33/hr

... process development. · Works with a positive attitude and acts within the corporate guiding principles. · Adheres to the Code of Conduct Policy as relates to position. · Performs other related ...

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Senior Process Development Engineer information

See Minnesota salary details

$73.5K

$118.6K

$167K

How much do senior process development engineer jobs pay per year?

As of May 31, 2026, the average yearly pay for senior process development engineer in Minnesota is $118,622.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,900.00 and $131,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Process Development Engineer, and why are they important?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a Senior Process Development Engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What does a Senior Process Development Engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What engineers make $300,000 a year?

Senior Process Development Engineers in specialized industries such as semiconductor manufacturing, aerospace, or pharmaceuticals can earn $300,000 or more annually, especially with extensive experience, advanced skills, and relevant certifications. High compensation often reflects leadership roles, complex project management, or working in high-demand sectors with competitive salaries.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What cities in Minnesota are hiring for Senior Process Development Engineer jobs? Cities in Minnesota with the most Senior Process Development Engineer job openings:
Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Minnesota as of May 2026, with employment types broken down into 84% Full Time, 10% Part Time, 4% Temporary, and 2% Contract. Highlights an 90% Physical, 3% Hybrid, and 7% Remote job distribution, with an average salary of $118,622 per year, or $57 per hour.
Sr. Process Molding Engineer

Sr. Process Molding Engineer

Cirtec Medical Corporation

Brooklyn Park, MN • On-site

$108.40K - $140.20K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 15 days ago

Cirtec Medical rating

6.6

Company rating: 6.6 out of 10

Based on 12 frontline employees who took The Breakroom Quiz

Job description

Description
About us:
For over three decades, Cirtec Medical has been a leading outsourcing partner for complex medical devices. We specialize in providing comprehensive solutions for Class II and III devices, from design and development to precision components and finished device assembly. Our expertise spans neuromodulation, implantable drug delivery, cardiac rhythm management, structural heart, mechanical circulatory support, and minimally invasive surgical systems.
Our dedicated teams prioritize growth, innovation, and collaboration. We actively seek opportunities for improvement to enhance our support for clients. If you embrace a growth mindset and thrive on challenges, you may be a perfect fit for our team!
Position Summary:
The Sr. Process Molding Engineer position is primarily responsible for the design, development, implementation, and optimization of injection molding processes and equipment for new and existing medical device production lines. This role applies advanced silicone, plastics, and scientific molding principles to improve safety, quality, delivery, and cost while ensuring compliance with applicable medical device quality and regulatory requirements. The position works cross-functionally within a project engineering environment and supports, process development, qualification, validation, and manufacturing transfer activities.
Key Responsibilities:
  • Design, detail, and implement injection molding process and equipment solutions that improve safety, quality, delivery, and cost for new and existing molding production lines.
  • Utilize in-depth knowledge of injection molding, resins, silicones, and plastics processing to develop molds, tooling, fixtures, and auxiliary equipment that optimize productivity, maintainability, and total cost of ownership.
  • Apply scientific molding principles to define, characterize, and optimize molding processes, including mold tool qualifications, process characterization window studies, and molding process qualifications.
  • Define, prepare, and implement engineering and production documentation, including equipment qualifications (IQ/OQ/PQ), process and work instructions, and technical reports.
  • Troubleshoot injection molding machines, molding processes, tooling issues, and molded part defects using scientific molding tools and data-driven problem-solving methods; develop corrective action plans with defined timelines and follow-through.
  • Support process failure mode and effects analysis (pFMEA), risk assessments, and continuous improvement initiatives related to molding operations.
  • Collaborate with Development Engineers, Tool Makers, Team Leaders, Technicians, Customers, and Suppliers to evaluate and influence product and process designs for manufacturability, quality, and cost reduction.
  • Support feasibility builds, prototype tooling, equipment selection, and process development activities for new products.
  • Provide technical support during design verification, clinical builds, training builds, process validation, and manufacturing transfer to production.
  • Provide technical guidance and mentoring to technicians and associates on injection molding processes, equipment operation, and process control.
  • Track and communicate project status related to molding activities, including risks, issues, timelines, and deliverables.

Must Have:
  • Bachelor's degree in Engineering required (Mechanical, Manufacturing, or related STEM discipline preferred) and 5+ years of relevant molding experience.
  • Demonstrated experience with injection molding processes, tooling, and materials, preferably in a regulated medical device manufacturing environment (Class II and/or Class III)
  • Working knowledge of scientific molding methodologies, including DOE, process characterization, and robust process development.
  • Experience with mold qualifications, process validations, and medical device quality system requirements.
  • Ability to read, interpret, and create technical drawings, blueprints, specifications, and process documentation.
  • Strong analytical, troubleshooting, and problem-solving skills.
  • Demonstrated ability to work effectively in cross-functional teams and communicate technical information clearly.
  • Proficiency with standard computer tools, including MS Office applications; familiarity with CAD and statistical tools preferred.
  • Must maintain high ethical standards and demonstrate good organizational and time-management skills.
  • Ability to train and support technicians and other engineering personnel on molding-related activities.
  • Must be able to read, write, and speak fluent English.
  • Willingness to travel, if required.

Salary Range: 100,000 to 132,000 based on skills and experience
Cirtec Medical Corporation considers for employment and hires qualified candidates without regard to age, race, religion, color, sex, sexual orientation, gender identity, national origin, ancestry, protected veteran or disability status or any factor prohibited by law. Cirtec Medical Corporation and all of its related companies fully endorse equal opportunity for all. Cirtec Medical provides reasonable accommodation for qualified individuals with disabilities and disabled veterans in the job application process.
We work to create a culture that is built on innovation, respect, transparency and communication, and hope you take pride in being a member of our team. It is Cirtec's goal to create a great work environment and to keep the company a great place to work. We offer a wide range of benefits, resources, and competitive compensation plans designed to support you at every career and life stage. Our benefits include Training and career development, Healthcare and well-being programs including medical, dental, vision, wellness and occupational health programs, Paid Time Off and 401(k) retirement savings with a company match.

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