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Senior Manufacturing Process Engineer Jobs in Texas

Aalo Atomics

Senior Manufacturing Engineer

Austin, TX · On-site

$100K/yr

As a Senior Manufacturing Engineer at Aalo Atomics, you will lead the development and optimization ... This role blends technical leadership, process development, creative problem-solving, and direct ...

Aalo Atomics

Senior Manufacturing Engineer

Austin, TX · On-site

$90 - $110/hr

About the role As a Senior Manufacturing Engineer at Aalo Atomics, you will lead the development ... You will serve as a technical authority on manufacturing processes, working hands‑on in the ...

zahgroup

Senior Manufacturing Engineer

Mansfield, TX

$81K - $111K/yr

The Senior Manufacturing Engineer provides engineering support in the areas of manufacturing processes, process documentation, manufacturing engineering, systems, procedures, equipment, tooling, and ...

MetOx International, Inc.

Senior Process Engineer

Houston, TX · On-site

$99K - $128K/yr

As a Senior Process Engineer specializing in thin-film deposition, you'll help advance one of the ... Your work will directly influence manufacturing yield, process capability, product performance, and ...

E-Space

Senior Manufacturing Engineer

Arlington, TX · On-site

$80 - $120/hr

As a Senior Manufacturing Engineer, you'll own the production processes that build our satellites - from process design and validation through ramp to rate. You'll drive yield, cycle-time, and ...

Abbott

$78K - $107K/yr

Title: Sr. Manufacturing Engineer Location: Plano, TX Duration: 12 Months (Possibility of Extension ... Statistical data analysis and process optimization * Cross-functional leadership and project ...

Klein Tools

Senior Manufacturing Engineer

Mansfield, TX · On-site

$81K - $111K/yr

... Senior Manufacturing Engineer provides engineering support in the areas of manufacturing ... processes, process documentation, manufacturing engineering, systems, procedures, equipment ...

Klein Tools

Senior Manufacturing Engineer

Mansfield, TX · On-site

$81K - $111K/yr

... Senior Manufacturing Engineer provides engineering support in the areas of manufacturing ... processes, process documentation, manufacturing engineering, systems, procedures, equipment ...

E-Space

Senior Manufacturing Engineer

Arlington, TX · On-site

$81K - $112K/yr

As a Senior Manufacturing Engineer, you'll own the production processes that build our satellites - from process design and validation through ramp to rate. You'll drive yield, cycle-time, and ...

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Senior Manufacturing Process Engineer information

What are the main challenges a senior manufacturing process engineer faces when implementing process improvements?

One of the primary challenges Senior Manufacturing Process Engineers encounter is balancing the need for process innovation with maintaining production efficiency and product quality. Implementing new technologies or methodologies often requires extensive cross-functional collaboration, training, and sometimes overcoming resistance to change from team members. Additionally, ensuring that process improvements comply with industry regulations and safety standards can add complexity. However, these challenges provide valuable opportunities to develop leadership skills and drive significant impact within the organization.

What are the key skills and qualifications needed to thrive as a senior manufacturing process engineer, and why are they important?

To thrive as a Senior Manufacturing Process Engineer, you need a strong background in engineering principles, process optimization, and manufacturing systems, typically with a bachelor's or master's degree in engineering and relevant industry experience. Familiarity with CAD/CAM software, Lean Six Sigma methodologies, and statistical process control tools is highly valued, along with certifications such as Six Sigma Green or Black Belt. Exceptional problem-solving abilities, leadership, and effective communication are crucial soft skills for driving process improvements and collaborating across teams. These skills ensure efficient production, high product quality, and continuous operational enhancements in a competitive manufacturing environment.

What does a senior manufacturing process engineer do?

A Senior Manufacturing Process Engineer is responsible for designing, analyzing, and improving manufacturing processes to increase efficiency, quality, and safety in production environments. They lead projects to implement new technologies, troubleshoot process issues, and optimize workflows. They also work closely with cross-functional teams to ensure that products meet industry standards and regulatory requirements. Additionally, they mentor junior engineers and support continuous improvement initiatives within the organization.

What is the difference between Senior Manufacturing Process Engineer vs Manufacturing Engineer?

AspectSenior Manufacturing Process EngineerManufacturing Engineer
Required CredentialsBachelor's degree in engineering, 5+ years experience, possibly certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
Work EnvironmentOversees process improvements, leads projects, collaborates with cross-functional teamsSupports manufacturing operations, implements process changes, troubleshoots production issues
Employer & Industry UsageUsed in manufacturing plants, automotive, aerospace, electronics industriesCommon in similar industries, entry to mid-level roles in manufacturing

The main difference is that a Senior Manufacturing Process Engineer typically has more experience, takes on leadership roles, and oversees complex process improvements, while a Manufacturing Engineer focuses on supporting and implementing manufacturing processes at a more operational level.

What are popular job titles related to Senior Manufacturing Process Engineer jobs in Texas?

For Senior Manufacturing Process Engineer jobs in Texas, the most frequently searched job titles are:

What job categories do people searching Senior Manufacturing Process Engineer jobs in Texas look for?

The top searched job categories for Senior Manufacturing Process Engineer jobs in Texas are:

What cities in Texas are hiring for Senior Manufacturing Process Engineer jobs?

Cities in Texas with the most Senior Manufacturing Process Engineer job openings:

Senior Manufacturing Process Engineer jobs near you
Infographic showing various Senior Manufacturing Process Engineer job openings in Texas as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 13% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution.

Senior Manufacturing Engineer

Aalo Atomics

Austin, TX • On-site

$100K/yr

Full-time

Medical, Dental, Vision, PTO

Re-posted 24 days ago

Job description

About Aalo Atomics
Aalo Atomics is pioneering a new era in clean energy with factory-fabricated microreactors designed to deliver affordable, scalable, and reliable nuclear power. Our mission is to make nuclear energy globally accessible, starting with the Aalo-1, a 10 MWe reactor leveraging cutting-edge safety, modularity, and efficiency. Based in Austin, TX, we're rapidly growing as we work to deploy the world's first fleet of advanced microreactors. Join us and help revolutionize energy for a sustainable future.
About the role:
As a Senior Manufacturing Engineer at Aalo Atomics, you will lead the development and optimization of the advanced manufacturing processes and production lines that produce our modular nuclear reactors. You will serve as a technical authority on manufacturing processes, working hands-on in the factory alongside technicians, machinists, welders and other engineers to bring cutting-edge nuclear systems to life. This role blends technical leadership, process development, creative problem-solving, and direct build support to scale from first-of-a-kind builds to high-rate, reliable, and efficient manufacturing.
Responsibilities:
  • Serve as the subject matter expert for manufacturing processes, providing technical guidance on process selection, producibility, and risk mitigation
  • Collaborate with Design Engineering to incorporate Design for Manufacturability / Design for Assembly principles.
  • Question requirements. Drive simplification.
  • Lead the design, manufacture and qualification of tooling, fixtures, and production equipment
  • Mentor and develop junior manufacturing and mechanical engineers
  • Lead root cause investigations and corrective actions for non-conformances
  • Drive continuous improvement initiatives - track and analyze KPIs, reduce cycle time, improve overall equipment effectiveness (OEE), and increase first-pass yield
  • Create and govern detailed work instructions, manufacturing procedures, and build documentation
  • Lead manufacturing readiness activities for new reactor designs or design changes (process FMEAs, first-article inspections, production prove-out)
  • Support factory layout, capacity planning, and capital equipment decisions
  • Champion nuclear quality and safety culture and ensure processes comply with the Aalo Quality Manual.

Basic Qualifications:
  • Bachelor's degree in Manufacturing Engineering, Industrial Engineering, Mechanical Engineering, or related engineering discipline
  • 5+ years of hands-on manufacturing or process engineering experience
  • Deep expertise in welding, machining, forming, or assembly of complex metallic structures
  • Demonstrated ability to lead cross-functional teams and mentor junior engineers
  • Strong mechanical aptitude, problem-solving skills, and a bias toward action
  • Comfortable working in a dynamic, hands-on manufacturing environment
  • Experience in nuclear, aerospace, defense manufacturing or other highly regulated environments (ie. AS9100, ISO13845, etc.)
  • Strong working understanding of GD&T use and interpretation (ASME Y14.5)

Preferred Experience:
  • Experience with ASME Section III code work or NQA-1 quality programs
  • Experience with metrology equipment, techniques, and processes
  • Experience scaling manufacturing operations from prototype to serial production
  • Familiarity with high-rate or automated production line design and optimization
  • Lean Six Sigma Black Belt or Green Belt certification
  • Experience with robotic welding, automated inspection, or advanced manufacturing technologies
  • Proficiency with CAD/CAM software, MES, and PLM tools
  • Strong communication skills to convey technical reasoning and mission-critical messaging clearly
  • ASME Y14.5 GD&T Technologist or Senior level certifications

Physical Requirements:
  • Comfortable working on the factory floor alongside technicians and welders
  • Ability to lift up to 25 lbs and stand for extended periods
  • Physical dexterity required for crouching, kneeling, and working in varied positions
  • Ability to focus and operate effectively in a loud, hot factory environment
  • Applicants must be authorized to work in the U.S. without the need for visa sponsorship now or in the future.

Why Join Aalo?
  • Lead high-impact programs shaping the future of nuclear energy.
  • Work alongside top experts in advanced reactors and clean energy.
  • Be part of a fast-moving, execution-driven startup environment.

Requirements:
  • Based in the United States
  • Willing to work on-site in Austin, TX

What We Offer:
  • Competitive salary starting at $100,000
  • Health, Dental, Vision Insurance
  • Paid Time Off
  • Corporate Gym Membership

Additional Information:
Aalo Atomics provides a collaborative and supportive work environment, opportunities for professional growth, intellectually challenging careers, and competitive compensation. Aalo Atomics is an equal opportunity employer and considers all employment decisions without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, veteran status, or any other characteristic protected by law.
Applicants must be U.S. Citizens or U.S. Persons in compliance with 10 CFR Part 810 and may not hold non-compliant foreign citizenships.
Direct applicants only. No recruiters or staffing agencies, please.

Apply