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Cold Forming Tool Design Engineer Jobs in Texas (NOW HIRING)

Specify, design, and qualify forming dies, punches, rolls, fixtures, and machining tooling. * Lead ... Drive tool life improvement and maintenance strategies across multiple facilities. New Product ...

Manufacturing Engineer (Cold Forming)

Waco, TX · On-site

$64K - $83K/yr

Specify, design, and qualify forming dies, punches, rolls, fixtures, and machining tooling. * Lead ... Drive tool life improvement and maintenance strategies across multiple facilities. New Product ...

Press Forming & Tool Room Operator

Conroe, TX

$14.25 - $18.50/hr

ITI / Diploma in Tool & Die Making / Mechanical Engineering or related field. * Minimum 5 years of experience in press forming and tool room operations. * Strong knowledge of die setting, alignment ...

Press Forming & Tool Room Operator

Conroe, TX · On-site

$14.25 - $18.50/hr

ITI / Diploma in Tool & Die Making / Mechanical Engineering or related field. * Minimum 5 years of experience in press forming and tool room operations. * Strong knowledge of die setting, alignment ...

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Cold Forming Tool Design Engineer information

What is a cold forming tool design engineer?

A Cold Forming Tool Design Engineer is responsible for designing and developing tooling used in the cold forming process, which shapes metal without heating. They create detailed engineering drawings, select suitable materials, and optimize tool performance to improve production efficiency and product quality. This role requires knowledge of manufacturing processes, CAD software, and material properties. Engineers often collaborate with production teams, suppliers, and quality control to ensure tooling meets design specifications and industry standards.

What are some common challenges faced by cold forming tool design engineers in their daily work?

Cold Forming Tool Design Engineers often encounter challenges such as optimizing designs for manufacturability, ensuring tool durability under high-stress forming conditions, and balancing tight project timelines with rigorous quality standards. They must frequently troubleshoot and refine tool designs based on feedback from production teams or unexpected issues that arise during trial runs. Collaboration with cross-functional teams—including production, quality, and maintenance staff—is essential to resolve issues quickly and keep projects moving forward. This dynamic environment helps engineers build a versatile skill set and gain valuable experience in both technical and practical aspects of manufacturing.

What are the key skills and qualifications needed to thrive in the cold forming tool design engineer position, and why are they important?

To excel as a Cold Forming Tool Design Engineer, you need a solid background in mechanical engineering, experience with cold forming processes, and strong skills in CAD software. Familiarity with simulation tools such as AutoCAD, SolidWorks, and finite element analysis (FEA) platforms, as well as relevant certifications or exposure to manufacturing environments, is commonly required. Attention to detail, problem-solving abilities, and effective communication are crucial soft skills for this role. These competencies ensure precise, efficient tool designs, successful project collaboration, and consistent production quality in a demanding manufacturing setting.

What are the most commonly searched types of Cold Forming Tool Design Engineer jobs in Texas?

The most popular types of Cold Forming Tool Design Engineer jobs in Texas are:

What are popular job titles related to Cold Forming Tool Design Engineer jobs in Texas?

For Cold Forming Tool Design Engineer jobs in Texas, the most frequently searched job titles are:

What job categories do people searching Cold Forming Tool Design Engineer jobs in Texas look for?

The top searched job categories for Cold Forming Tool Design Engineer jobs in Texas are:

What cities in Texas are hiring for Cold Forming Tool Design Engineer jobs?

Cities in Texas with the most Cold Forming Tool Design Engineer job openings:

Infographic showing various Cold Forming Tool Design Engineer job openings in Texas as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution.

Cold Forming Manufacturing Engineer

Veracity Ventures Inc.

Waco, TX • On-site

$110 - $150/hr

Other

Medical, Retirement

Posted 9 days ago


Job description

Benefits
  • 401(k) matching
  • Competitive salary
  • Health insurance
  • Relocation bonus
Cold Forming Manufacturing Engineer

Waco, Texas

Full Time

Ideal Candidate

Must have Cold Forming Experience in a manufacturing environment.

Experience with steels and aluminum

Travel 50% - 75% of time

The Advanced Manufacturing Engineer (Machining & Cold Forming) is responsible for developing, optimizing, and supporting high-volume metal manufacturing processes across multiple manufacturing sites and supplier locations. This role focuses on CNC machining, cold forming, cold heading, rolling, extrusion, and secondary operations. The position requires up to 75% travel to support plant launches, process improvements, tooling validation, and supplier development.

Responsibilities Machining & Cold Forming Process Engineering
  • Develop, optimize, and validate machining and cold forming processes for high-volume production.
  • Establish process windows using DOE, SPC, and capability studies (Cp/Cpk).
  • Analyze forming loads, material flow, tool wear, and machining performance to improve quality and throughput.
  • Support on-site troubleshooting of production issues at domestic and international manufacturing locations.
Tooling & Equipment
  • Specify, design, and qualify forming dies, punches, rolls, fixtures, and machining tooling.
  • Lead on-site die verifications/tests, machine acceptance, and production ramp-ups.
  • Work directly with OEMs and tool shops to commission new equipment and debug tooling.
  • Drive tool life improvement and maintenance strategies across multiple facilities.
New Product Introduction (NPI)
  • Support NPI activities across multiple plants, including feasibility reviews and process selection.
  • Lead pilot builds, PPAP/FAI, and production launches on-site.
  • Ensure manufacturing readiness through standardized processes and documentation.
Quality & Continuous Improvement
  • Lead root cause analysis and corrective actions for machining and forming defects.
  • Implement Lean and Six Sigma methodologies to reduce scrap, variation, and downtime.
  • Standardize best practices across sites through process documentation and training.
Materials & Supplier Development
  • Partner with material suppliers on wire, bar, heat treatment, and coatings.
  • Conduct supplier process audits and capability assessments.
  • Support sourcing decisions and cost-reduction initiatives through technical expertise.
Cross-Functional Leadership
  • Provide hands-on technical support to operations, maintenance, and quality teams.
  • Train operators and engineers during launches and process changes.

Act as a technical liaison between plants, suppliers, and corporate engineering.

Qualifications
  • Bachelor’s degree in manufacturing, mechanical, or industrial engineering (or similar disciplines).
  • 10+ years of experience in machining and/or cold forming environments.
  • Strong understanding of metal forming physics, machining fundamentals, and tooling.
  • Proven experience supporting production in multi-site or supplier-facing roles.
  • Willingness and ability to travel up to 75%, including extended on-site assignments
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