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Cold Forming Tool Design Engineer Jobs in Texas (NOW HIRING)

ITResource Hunter

Manufacturing Engineer

Coppell, TX · On-site

$67K - $86K/yr

Engineering - Industrial / Manufacturing Must have Cold Forming Experience in a manufacturing environment. Experience with steel and aluminum Travel 50% - 75% of time Job Details: The Advanced ...

Shield AI

Staff Engineer, Tool Design (R4299)

Dallas, TX · On-site

$120K - $190K/yr

The Senior Tool Design Engineer brings 7+ years of experience developing production tooling for complex aerospace systems. This role owns tooling throughout its lifecycle (concept, design, analysis ...

Shield AI

Staff Engineer, Tool Design (R4299)

Dallas, TX

$120K - $190K/yr

The Senior Tool Design Engineer brings 7+ years of experience developing production tooling for complex aerospace systems. This role owns tooling throughout its lifecycle (concept, design, analysis ...

Shield AI

Staff Engineer, Tool Design (R4299)

Dallas, TX

$120K - $190K/yr

The Senior Tool Design Engineer brings 7+ years of experience developing production tooling for complex aerospace systems. This role owns tooling throughout its lifecycle (concept, design, analysis ...

Tranter

R&D Design Engineer

Houston, TX · Hybrid

Bachelor's Degree in Mechanical Engineering * 5 years of experience in manufacturing principles related to metal sheet forming, press tool design (molds), and qualification processes * 5 years of ...

Tranter

R&D Design Engineer

Houston, TX · On-site

Bachelor's Degree in Mechanical Engineering * 5 years of experience in manufacturing principles related to metal sheet forming, press tool design (molds), and qualification processes * 5 years of ...

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Cold Forming Tool Design Engineer information

What are the key skills and qualifications needed to thrive in the Cold Forming Tool Design Engineer position, and why are they important?

To excel as a Cold Forming Tool Design Engineer, you need a solid background in mechanical engineering, experience with cold forming processes, and strong skills in CAD software. Familiarity with simulation tools such as AutoCAD, SolidWorks, and finite element analysis (FEA) platforms, as well as relevant certifications or exposure to manufacturing environments, is commonly required. Attention to detail, problem-solving abilities, and effective communication are crucial soft skills for this role. These competencies ensure precise, efficient tool designs, successful project collaboration, and consistent production quality in a demanding manufacturing setting.

What are some common challenges faced by Cold Forming Tool Design Engineers in their daily work?

Cold Forming Tool Design Engineers often encounter challenges such as optimizing designs for manufacturability, ensuring tool durability under high-stress forming conditions, and balancing tight project timelines with rigorous quality standards. They must frequently troubleshoot and refine tool designs based on feedback from production teams or unexpected issues that arise during trial runs. Collaboration with cross-functional teams—including production, quality, and maintenance staff—is essential to resolve issues quickly and keep projects moving forward. This dynamic environment helps engineers build a versatile skill set and gain valuable experience in both technical and practical aspects of manufacturing.

What is a Cold Forming Tool Design Engineer job?

A Cold Forming Tool Design Engineer is responsible for designing and developing tooling used in the cold forming process, which shapes metal without heating. They create detailed engineering drawings, select suitable materials, and optimize tool performance to improve production efficiency and product quality. This role requires knowledge of manufacturing processes, CAD software, and material properties. Engineers often collaborate with production teams, suppliers, and quality control to ensure tooling meets design specifications and industry standards.

What are the most commonly searched types of Cold Forming Tool Design Engineer jobs in Texas? The most popular types of Cold Forming Tool Design Engineer jobs in Texas are:
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Cold Forming Tool Design Engineer jobs near you
Infographic showing various Cold Forming Tool Design Engineer job openings in Texas as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution.
Manufacturing Engineer (Cold Forming)

Manufacturing Engineer (Cold Forming)

Howmet Aerospace

Waco, TX • On-site

$64K - $83K/yr

Full-time

Posted 2 days ago

Howmet Aerospace rating

7.8

Company rating: 7.8 out of 10

Based on 160 frontline employees who took The Breakroom Quiz

48th of 71 rated aerospace companies

Job description

Job Summary

The Advanced Manufacturing Engineer (Machining & Cold Forming) is responsible for developing, optimizing, and supporting high-volume metal manufacturing processes across multiple manufacturing sites and supplier locations. This role focuses on CNC machining, cold forming, cold heading, rolling, extrusion, and secondary operations. The position requires up to 75% travel to support plant launches, process improvements, tooling validation, and supplier development.

Responsibilities

Machining & Cold Forming Process Engineering

  • Develop, optimize, and validate machining and cold forming processes for high-volume production. 
  • Establish process windows using DOE, SPC, and capability studies (Cp/Cpk). 
  • Analyze forming loads, material flow, tool wear, and machining performance to improve quality and throughput. 
  • Support on-site troubleshooting of production issues at domestic and international manufacturing locations. 

Tooling & Equipment

  • Specify, design, and qualify forming dies, punches, rolls, fixtures, and machining tooling. 
  • Lead on-site die verifications/tests, machine acceptance, and production ramp-ups. 
  • Work directly with OEMs and tool shops to commission new equipment and debug tooling. 
  • Drive tool life improvement and maintenance strategies across multiple facilities.

New Product Introduction (NPI)

  • Support NPI activities across multiple plants, including feasibility reviews and process selection. 
  • Lead pilot builds, PPAP/FAI, and production launches on-site.   
  • Ensure manufacturing readiness through standardized processes and documentation.

Quality & Continuous Improvement

  • Lead root cause analysis and corrective actions for machining and forming defects. 
  • Implement Lean and Six Sigma methodologies to reduce scrap, variation, and downtime. 
  • Standardize best practices across sites through process documentation and training.

Materials & Supplier Development

  • Partner with material suppliers on wire, bar, heat treatment, and coatings. 
  • Conduct supplier process audits and capability assessments. 
  • Support sourcing decisions and cost-reduction initiatives through technical expertise.

Cross-Functional Leadership

  • Provide hands-on technical support to operations, maintenance, and quality teams. 
  • Train operators and engineers during launches and process changes. 

Act as a technical liaison between plants, suppliers, and corporate engineering.


  • Bachelor’s degree in manufacturing, mechanical, or industrial engineering (or similar disciplines).  
  • 10+ years of experience in machining and/or cold forming environments. 
  • Strong understanding of metal forming physics, machining fundamentals, and tooling. 
  • Proven experience supporting production in multi-site or supplier-facing roles. 
  • Willingness and ability to travel 50%-75%, including extended on-site assignments.

Preferred Qualifications

  • Experience with high-volume cold heading, progressive forming, or precision machining. 
  • Knowledge of steels, alloys, heat treatment, and surface coatings. 
  • Experience working with global suppliers or international manufacturing plants. 
  • Six Sigma Green Belt or equivalent.

Work Environment & Travel

  • 75% travel required to manufacturing plants, tool shops, and supplier locations. 
  • Hands-on, shop-floor–focused role with extended time on-site during launches and issue resolution. 
  • Remaining time split between home office and engineering documentation.

What Howmet Aerospace employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom

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About Howmet Aerospace

Sourced by ZipRecruiter

Howmet Aerospace Inc. (NYSE: HWM), headquartered in Pittsburgh, Pennsylvania, is a leading global provider of advanced engineered solutions for the aerospace and transportation industries. The Company's sales for 2021 approximated $5 billion. The Company's primary businesses focus on jet engine components, aerospace fastening systems, titanium structural parts and forged wheels. With nearly 1,150 granted and pending patents, the Company's differentiated technologies promote more fuel efficiency for aircraft and commercial transportation. Howmet is proud to be an Equal Employment Opportunity and Affirmative Action employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.

Industry

Aviation

Company size

10,000+ Employees

Headquarters location

Pittsburgh, PA, US

Year founded

1888

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