This role bridges process engineering and automation, enabling safer, more efficient LNG plant operations through simulation-driven insights. KEY RESPONSIBILITIES * Apply engineering expertise to ...
This role bridges process engineering and automation, enabling safer, more efficient LNG plant operations through simulation-driven insights. KEY RESPONSIBILITIES * Apply engineering expertise to ...
Process Engineer
Houston, TX · On-site
Perform process simulations, heat and material balances, and equipment performance evaluations. * Develop and maintain process flow diagrams (PFDs), P&IDs, and engineering calculations.
Process Engineer
Houston, TX · On-site
Perform process simulations, heat and material balances, and equipment performance evaluations. * Develop and maintain process flow diagrams (PFDs), P&IDs, and engineering calculations.
Process Engineer
Clifton, NJ · On-site
... simulation tools such as AutoCAD, MATLAB, or similar software Responsibilities of the Process Engineer: * Analyze current manufacturing processes to identify inefficiencies, bottlenecks, and ...
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Process Engineer
Clifton, NJ · On-site
... simulation tools such as AutoCAD, MATLAB, or similar software Responsibilities of the Process Engineer: * Analyze current manufacturing processes to identify inefficiencies, bottlenecks, and ...
Process Engineer
Ferndale, WA · On-site
$75K/yr
Support process simulation efforts using tools such as HYSYS. * Help develop process deliverables including PFDs, P&IDs, line lists, and equipment lists. * Participate in process safety activities ...
Process Engineer
Ferndale, WA · On-site
$75K/yr
Support process simulation efforts using tools such as HYSYS. * Help develop process deliverables including PFDs, P&IDs, line lists, and equipment lists. * Participate in process safety activities ...
Process Engineer
Ferndale, WA · On-site
$75K/yr
Support process simulation efforts using tools such as HYSYS. * Help develop process deliverables including PFDs, P&IDs, line lists, and equipment lists. * Participate in process safety activities ...
Process Engineer
Ferndale, WA · On-site
$75K/yr
Support process simulation efforts using tools such as HYSYS. * Help develop process deliverables including PFDs, P&IDs, line lists, and equipment lists. * Participate in process safety activities ...
Experienced Simulation Engineer, proficient in Process Simulate, with 5 or more years of experience. * Body In White simulation experience preferred, on General Motors, Ford, and FCA projects.
Experienced Simulation Engineer, proficient in Process Simulate, with 5 or more years of experience. * Body In White simulation experience preferred, on General Motors, Ford, and FCA projects.
Utilize process simulation software to test and predict the outcomes of proposed changes, helping to find the most appropriate production strategies. • Documentation: Prepare detailed process ...
Utilize process simulation software to test and predict the outcomes of proposed changes, helping to find the most appropriate production strategies. • Documentation: Prepare detailed process ...
Utilize data analytics and modeling software and simulate process improvements and predict outcomes * Ensure compliance with all safety, health, and environmental regulations, implementing protocols ...
Utilize data analytics and modeling software and simulate process improvements and predict outcomes * Ensure compliance with all safety, health, and environmental regulations, implementing protocols ...
Utilize data analytics and modeling software and simulate process improvements and predict outcomes * Ensure compliance with all safety, health, and environmental regulations, implementing protocols ...
Utilize data analytics and modeling software and simulate process improvements and predict outcomes * Ensure compliance with all safety, health, and environmental regulations, implementing protocols ...
Utilize data analytics and modeling software and simulate process improvements and predict outcomes * Ensure compliance with all safety, health, and environmental regulations, implementing protocols ...
Quick apply
Utilize data analytics and modeling software and simulate process improvements and predict outcomes * Ensure compliance with all safety, health, and environmental regulations, implementing protocols ...
Role Summary The Simulation Technical Leader supports the Project Engineer in all 3D process simulation activities, coordinates 2D requirements and technical documentation, and leads mechanical ...
Role Summary The Simulation Technical Leader supports the Project Engineer in all 3D process simulation activities, coordinates 2D requirements and technical documentation, and leads mechanical ...
A minimum of 10+ years of process design, process simulation development, and project management experience. * Must be well versed in typical chemical process engineering deliverables, i.e. process ...
A minimum of 10+ years of process design, process simulation development, and project management experience. * Must be well versed in typical chemical process engineering deliverables, i.e. process ...
ASPEN HYSYS, ASPEN PLUS, PRO II, CHEMCAD, UNISIM etc. 5. Able to perform Process Simulation for Distillation Column, Scrubber System, Fractional Distillation, Stripping and other processes. 6. ...
New
ASPEN HYSYS, ASPEN PLUS, PRO II, CHEMCAD, UNISIM etc. 5. Able to perform Process Simulation for Distillation Column, Scrubber System, Fractional Distillation, Stripping and other processes. 6. ...
New
Process Engineer
Florence, AZ · On-site
Utilize data analytics and modeling software and simulate process improvements and predict outcomes * Ensure compliance with all safety, health, and environmental regulations, implementing protocols ...
Process Engineer
Florence, AZ · On-site
Utilize data analytics and modeling software and simulate process improvements and predict outcomes * Ensure compliance with all safety, health, and environmental regulations, implementing protocols ...
Robotic Simulation
Warren, MI · On-site
Utilize Process Simulate to simulate the movement of robotic systems * Ensure the robotic layout is collision-free, makes rate, and meets customer standards * Support robotic selection, cycle time ...
Robotic Simulation
Warren, MI · On-site
Utilize Process Simulate to simulate the movement of robotic systems * Ensure the robotic layout is collision-free, makes rate, and meets customer standards * Support robotic selection, cycle time ...
Engineer II, Process Mechanical
Tucson, AZ · On-site
$68K - $89K/yr
Purpose Perform all levels of process plant design including the development of complex process simulation models and supporting construction documents under the supervision and mentorship of Senior ...
Engineer II, Process Mechanical
Tucson, AZ · On-site
$68K - $89K/yr
Purpose Perform all levels of process plant design including the development of complex process simulation models and supporting construction documents under the supervision and mentorship of Senior ...
Engineer II, Process Mechanical
$68K - $89K/yr
Purpose Perform all levels of process plant design including the development of complex process simulation models and supporting construction documents under the supervision and mentorship of Senior ...
Engineer II, Process Mechanical
$68K - $89K/yr
Purpose Perform all levels of process plant design including the development of complex process simulation models and supporting construction documents under the supervision and mentorship of Senior ...
A minimum of 10+ years of process design, process simulation development, and project management experience. * Must be well versed in typical chemical process engineering deliverables, i.e. process ...
A minimum of 10+ years of process design, process simulation development, and project management experience. * Must be well versed in typical chemical process engineering deliverables, i.e. process ...
Process Engineer
Clifton, NJ · On-site
Proficiency with engineering and process simulation tools such as AutoCAD, MATLAB, or similar software Other Key Requirements: * 100% onsite * No sponsorships or visa holders. No Corp-to-Corp. ...
Process Engineer
Clifton, NJ · On-site
Proficiency with engineering and process simulation tools such as AutoCAD, MATLAB, or similar software Other Key Requirements: * 100% onsite * No sponsorships or visa holders. No Corp-to-Corp. ...
Utilize process simulation software to test and predict the outcomes of proposed changes, helping to find the most appropriate production strategies. • Documentation: Prepare detailed process ...
Utilize process simulation software to test and predict the outcomes of proposed changes, helping to find the most appropriate production strategies. • Documentation: Prepare detailed process ...
Process Simulation information
See salary details
$39K - $52.8K
0% of jobs
$52.8K - $66.5K
0% of jobs
$66.5K - $80.3K
11% of jobs
$92.5K is the 25th percentile. Wages below this are outliers.
$80.3K - $94.1K
16% of jobs
$94.1K - $107.9K
16% of jobs
The median wage is $116.8K / yr.
$107.9K - $121.6K
11% of jobs
$121.6K - $135.4K
14% of jobs
$143.2K is the 75th percentile. Wages above this are outliers.
$135.4K - $149.2K
13% of jobs
$149.2K - $163K
4% of jobs
$163K - $176.7K
13% of jobs
$176.7K - $190.5K
2% of jobs
$39K
$123.4K
$190.5K
How much do process simulation jobs pay per year?
What are the key skills and qualifications needed to thrive in the Process Simulation position, and why are they important?
To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.
What does a typical day look like for someone working in Process Simulation?
A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.
What is a Process Simulation job?
A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

Full-time
Medical, Dental, Vision, Life, Retirement, PTO
Posted 24 days ago
Honeywell rating
8.3
Based on 178 frontline employees who took The Breakroom Quiz
66th of 518 rated manufacturers
Job description
As an Advanced Chemical Engineer - Dynamic Simulations at Honeywell LNG, you will play a crucial role in Honeywell Process Technology supporting the LNG (Liquefied Natural Gas) Process Engineering team. This position will be reporting to our Senior Chemical Engineering Manager based in Allentown, Pennsylvania on a hybrid schedule.
In this role, you will impact the company's growth and competitiveness by driving technical excellence, project leadership, process optimization, collaboration, safety, and innovation in LNG (Liquefied Natural Gas) Process Technology, ultimately enhancing the quality of Honeywell LNG's offerings. (https://ess.honeywell.com/us/en/solutions/lng/liquefaction)
A major component of this role will be using dynamic simulation for developing and deploying high-fidelity dynamic simulation models to support advanced control strategies, operator training systems, and digital twin initiatives for LNG facilities. This role bridges process engineering and automation, enabling safer, more efficient LNG plant operations through simulation-driven insights.
KEY RESPONSIBILITIES
- Apply engineering expertise to design and implement world-class natural gas liquefaction processes and equipment.
- Perform advanced process cycle simulations for natural gas liquefaction and related systems.
- Complete detailed thermal design of proprietary heat transfer equipment (coil wound heat exchanger) manufactured by Honeywell LNG.
- Conduct relief and depressuring scenario analyses for proprietary equipment using established tools and methodologies.
- Support plant operations through startup, performance testing, troubleshooting, control scheme implementation, and continuous improvement initiatives.
- Collaborate closely with cross-functional teams-including commercial, project management, mechanical design, manufacturing, machinery, R&D, and start-up-to ensure seamless project execution, and drive product development and improvement.
- Participate in P&ID reviews and HAZOPs at contractor offices to ensure safety, operability and design integrity.
- Develop, configure, and validate dynamic simulation models using UniSim Design (steady-state and dynamics).
- Perform dynamic studies including startup, shutdown, and cooldown sequences, compressor trip scenarios,
- Emergency shutdown (ESD) and blowdown analysis
- Develop and validate control narratives, cause & effect matrices, and alarm management strategies
- Troubleshoot plant operational issues using simulation and digital twin environments
- Domestic and international travel to clients' offices, contractors, and plant sites expected about 10-15 percent of the time.
YOU MUST HAVE
- Bachelor's degree in chemical engineering from an accredited institution.
- 5+ years of experience in chemical engineering (preferably LNG, gas processing, or refining).
- 3+ years of experience with dynamic process simulation software (UNISIM, gPROMS).
- Demonstrated expertise in chemical engineering principles and practices.
- Experience in process design and start-up on large capital projects
- Solid understanding of LNG thermodynamics and cryogenic processes, Process control and instrumentation, and Compressor dynamics and anti-surge control
- Strong problem-solving and analytical skills.
WE VALUE
- Advanced Engineering degrees such as MS, ME or PhD in Chemical Engineering.
- 8+ years of experience in LNG liquefaction, cryogenic technology, or chemical manufacturing environment.
- 5+ years of experience with dynamic process simulation software.
- Ability to drive innovation and continuous improvement.
- Passion for safety, sustainability, and compliance.
BENEFITS OF WORKING FOR HONEYWELL
In addition to a competitive salary, leading-edge work, and developing solutions side-by-side with dedicated experts in their fields, Honeywell employees are eligible for a comprehensive benefits package. This package includes employer-subsidized Medical, Dental, Vision, and Life Insurance; Short-Term and Long-Term Disability; 401(k) match, Flexible Spending Accounts, Health Savings Accounts, EAP, and Educational Assistance; Parental Leave, Paid Time Off (for vacation, personal business, sick time, and parental leave), and Paid Holidays. For more information visit: (https://benefits.honeywell.com/)
ABOUT HONEYWELL
Honeywell International Inc. (Nasdaq: HON) invents and commercializes technologies that address some of the world's most critical challenges around energy, safety, security, air travel, productivity, and global urbanization. We are a leading software-industrial company committed to introducing state-of-the-art technology solutions to improve efficiency, productivity, sustainability, and safety in high-growth businesses in broad-based, attractive industrial end markets. Our products and solutions enable a safer, more comfortable, and more productive world, enhancing the quality of life of people around the globe. Learn more about Honeywell: (https://www.honeywell.com/us/en)
Honeywell LNG is devoted to delivering innovative solutions that meet the evolving needs of our customers in the energy industry. We are uniquely positioned to utilize our world-class liquefaction technology to develop cutting-edge end-to-end solutions for the LNG industry, providing full plant engineered offerings to our customers.
The application period for the job is estimated to be 40 days from the job posting date; however, this may be shortened or extended depending on business needs and the availability of qualified candidates. Posting Date: April, 23, 2026.
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Honeywell is charging into the Industrial IoT revolution with the establishment of Honeywell Connected Enterprise (HCE), building on our heritage of invention and deep, on-the-ground industry expertise. HCE is the leading industrial disruptor, building and connecting software solutions to streamline and centralize the assets, people and processes that help our customers make smarter, more accurate business decisions. Moving at the speed of software, we are creating, innovating and delivering solutions fast, challenging the way things have always been done, piloting new ways for all of us to work, and expecting our successes to set new standards for our customers and for Honeywell. The Chief Architect for Honeywell Connected Enterprise will lead a team of architects and system engineers responsible for the design of applications and infrastructure that deliver high value outcomes for customers in industrial, buildings, distribution centers, and aerospace vertical markets. The Chief Architect will work directly with leadership, development teams, and offering management to design well integrated solutions that utilize software platforming to encourage reuse and speed to market.
Industry
Furniture manufacturing
Company size
10,000+ Employees
Headquarters location
Charlotte, NC, US
Year founded
1906