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Process Safety Engineer Jobs in Tennessee (NOW HIRING)

Hensel Phelps Construction

Safety Engineer

Nashville, TN · On-site

$19K/mo

The Safety Engineer is a resource for supporting the safety manager and project team in the ... Participate in the six-step quality control/safety process including reviewing the activity hazard ...

Pae

Criticality Safety Engineer

Oak Ridge, TN

Lead and/or participating in NCS response to programmatic issues and criticality process deviations ... engineering, math, or science with minimum of 1-2 years of Nuclear Criticality Safety (NCS ...

Amentum

Criticality Safety Engineer

Oak Ridge, TN · On-site

Lead and/or participating in NCS response to programmatic issues and criticality process deviations ... engineering, math, or science with minimum of 1-2 years of Nuclear Criticality Safety (NCS ...

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All JobsProcess Safety Engineer JobsProcess Safety Engineer Jobs in Tennessee

Process Safety Engineer information

See Tennessee salary details

$34.9K

$102.7K

$142.5K

How much do process safety engineer jobs pay per year?

As of Jun 26, 2026, the average yearly pay for process safety engineer in Tennessee is $102,714.00, according to ZipRecruiter salary data. Most workers in this role earn between $89,900.00 and $117,100.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Process Safety Engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What Does a Process Safety Engineer Do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a Process Safety Engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are Process Safety Engineers?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs
What are the most commonly searched types of Process Safety Engineer jobs in Tennessee? The most popular types of Process Safety Engineer jobs in Tennessee are:
What are popular job titles related to Process Safety Engineer jobs in Tennessee? For Process Safety Engineer jobs in Tennessee, the most frequently searched job titles are:
What job categories do people searching Process Safety Engineer jobs in Tennessee look for? The top searched job categories for Process Safety Engineer jobs in Tennessee are:
What cities in Tennessee are hiring for Process Safety Engineer jobs? Cities in Tennessee with the most Process Safety Engineer job openings:
What are popular job titles related to Process Safety Engineer jobs in TN? For Process Safety Engineer jobs in TN, the most frequently searched job titles are:
Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Tennessee as of June 2026, with employment types broken down into 1% As Needed, 81% Full Time, and 18% Part Time. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $102,714 per year, or $49.4 per hour.
Process Safety Management Engineer

Process Safety Management Engineer

American Axle & Manufacturing

Gallatin, TN

$88K - $100K/hr

Full-time

Posted 6 hours ago

American Axle & Manufacturing rating

5.6

Company rating: 5.6 out of 10

Based on 51 frontline employees who took The Breakroom Quiz

397th of 419 rated machine equipment manufacturers

Job description

Job Summary

Dauch is seeking a Process Safety Management (PSM) Engineer to join our world-class team. This is an outstanding opportunity to be part of a leading company in the automotive industry, where you will have the chance to contribute to the flawless execution of our manufacturing processes. This role located at our Gallatin plant in Gallatin, TN.

The PSM Engineer is responsible for developing, implementing, and maintaining the Process Safety Management (PSM) program to ensure compliance with regulatory requirements and company safety standards. This role focuses on identifying, evaluating, and controlling process-related hazards to prevent incidents involving hazardous chemicals and high-risk operations.

Job Description

  • Develop, implement, and maintain the site PSM program in accordance with regulatory and corporate requirements.

  • Ensure compliance with applicable PSM regulations (e.g., OSHA 29 CFR 1910.119 or equivalent local regulations).

  • Maintain and update PSM documentation including process safety information (PSI), procedures, and records.

  • Conduct periodic audits and assessments to ensure program effectiveness.

  • Lead and facilitate PHA studies (e.g., HAZOP, What-If, FMEA, LOPA).

  • Track and ensure closure of PHA action items.

  • Review process changes and ensure hazards are properly evaluated before implementation.

  • Manage and oversee the MOC process to ensure risks associated with process, equipment, material, and procedural changes are evaluated and controlled.

  • Ensure proper documentation, risk assessment, approval, and communication of changes.

  • Lead or participate in incident investigations related to process safety events.

  • Conduct root cause analysis (RCA) and implement corrective and preventive actions.

  • Monitor leading and lagging process safety performance indicators.

  • Support the mechanical integrity program to ensure critical equipment is properly inspected, tested, and maintained.

  • Provide PSM-related training to employees and contractors.

  • Support emergency response planning and drills.

  • Participate in internal and external regulatory audits and inspections.

  • Plan, schedule, and ensure completion of preventive maintenance work orders to meet PSM guidelines

  • Ensure equipment repairs are made in accordance with PSM guidelines

  • All other duties as assigned.

Skills & Education

  • Bachelor’s degree in Chemical Engineering, Process Engineering, Mechanical Engineering, or related field.

  • 3–7+ years of experience in process safety, manufacturing, oil & gas, petrochemical, or related industries.

  • Strong knowledge of PSM regulatory requirements and risk assessment methodologies.

  • Experience facilitating HAZOP or other hazard analysis techniques.

  • Knowledge of OSHA, EPA, or equivalent regulatory standards.

ID:qnkTyx

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About American Axle & Manufacturing

Sourced by ZipRecruiter

American Axle & Manufacturing (AAM), based in Detroit, MI, US, is a globally recognized leader in the automotive industry. Established in 1994, the company has built a strong reputation as a premier manufacturer of driveline and drivetrain systems, and related components for light trucks, SUVs, passenger cars, crossover vehicles, and commercial vehicles. With the mission of “Powering the Future of Mobility”, AAM is dedicated to delivering top-tier power transfer solutions that are efficient, safe, and sustainable. Over the decades, AAM's determination to excel has led to the development of groundbreaking innovations, earning accolades for its advanced PowerDense™ and EcoTrac® solutions.

Industry

Motor vehicle and motor vehicle parts wholesalers

Company size

10,000+ Employees

Headquarters location

Detroit, MI, US

Year founded

1917

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