The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product ...
The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product ...
Molding Process Engineer
Belding, MI · On-site
$88K - $114K/yr
DOE experience for process optimization and root cause analysis * Prefer: * Allen Bradley PLC/HMI experience--able to read and edit code for process controls. * Experience with SMC/BMC, thermoset ...
Molding Process Engineer
Belding, MI · On-site
$88K - $114K/yr
DOE experience for process optimization and root cause analysis * Prefer: * Allen Bradley PLC/HMI experience--able to read and edit code for process controls. * Experience with SMC/BMC, thermoset ...
Process Engineer
Livonia, MI · On-site
The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product ...
Process Engineer
Livonia, MI · On-site
The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product ...
Process Engineer
Livonia, MI · On-site
The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product ...
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Process Engineer
Livonia, MI · On-site
The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product ...
Senior Manufacturing Process Engineer
Grand Rapids, MI · On-site
$99K - $129K/yr
Drives process optimization efforts, implementing solutions and strategies for new technical problems, providing troubleshooting guidance, and contributing to continuous improvement initiatives that ...
Senior Manufacturing Process Engineer
Grand Rapids, MI · On-site
$99K - $129K/yr
Drives process optimization efforts, implementing solutions and strategies for new technical problems, providing troubleshooting guidance, and contributing to continuous improvement initiatives that ...
Senior Manufacturing Process Engineer
Grand Rapids, MI · On-site
$99K - $129K/yr
Drives process optimization efforts, implementing solutions and strategies for new technical problems, providing troubleshooting guidance, and contributing to continuous improvement initiatives that ...
Senior Manufacturing Process Engineer
Grand Rapids, MI · On-site
$99K - $129K/yr
Drives process optimization efforts, implementing solutions and strategies for new technical problems, providing troubleshooting guidance, and contributing to continuous improvement initiatives that ...
Senior Manufacturing Process Engineer
Grand Rapids, MI · On-site
$99K - $129K/yr
Drives process optimization efforts, implementing solutions and strategies for new technical problems, providing troubleshooting guidance, and contributing to continuous improvement initiatives that ...
Senior Manufacturing Process Engineer
Grand Rapids, MI · On-site
$99K - $129K/yr
Drives process optimization efforts, implementing solutions and strategies for new technical problems, providing troubleshooting guidance, and contributing to continuous improvement initiatives that ...
Process Engineer
Dundee, MI · On-site
$70K/yr
You drive process optimization across our flagship operation located in Dundee, Michigan to continuously improve safety, quality, efficiency and reliability, while decreasing cost. What you'll be ...
Process Engineer
Dundee, MI · On-site
$70K/yr
You drive process optimization across our flagship operation located in Dundee, Michigan to continuously improve safety, quality, efficiency and reliability, while decreasing cost. What you'll be ...
Process Engineer
Saginaw, MI · On-site
Works as part of a collaborative, cross-functional team for continuous improvement to identify and implement process optimization. * In line with changing priorities and production demands, you will ...
Process Engineer
Saginaw, MI · On-site
Works as part of a collaborative, cross-functional team for continuous improvement to identify and implement process optimization. * In line with changing priorities and production demands, you will ...
Process Engineer
Saginaw, MI · On-site
Works as part of a collaborative, cross-functional team for continuous improvement to identify and implement process optimization. * In line with changing priorities and production demands, you will ...
Quick apply
Process Engineer
Saginaw, MI · On-site
Works as part of a collaborative, cross-functional team for continuous improvement to identify and implement process optimization. * In line with changing priorities and production demands, you will ...
Process Engineer
Saginaw, MI · On-site
Works as part of a collaborative, cross-functional team for continuous improvement to identify and implement process optimization. * In line with changing priorities and production demands, you will ...
Process Engineer
Saginaw, MI · On-site
Works as part of a collaborative, cross-functional team for continuous improvement to identify and implement process optimization. * In line with changing priorities and production demands, you will ...
Process Engineer II
Hemlock, MI · On-site
Support equipment start-up, troubleshooting, commissioning, qualification, and process optimization. * Partner with operations, maintenance, quality, engineering, and vendors to resolve issues and ...
Quick apply
Process Engineer II
Hemlock, MI · On-site
Support equipment start-up, troubleshooting, commissioning, qualification, and process optimization. * Partner with operations, maintenance, quality, engineering, and vendors to resolve issues and ...
Apply lean thinking and process optimization to challenge legacy steps, simplify handoffs, reduce rework, remove non-value-added work, and clarify ownership before automation is proposed.
Apply lean thinking and process optimization to challenge legacy steps, simplify handoffs, reduce rework, remove non-value-added work, and clarify ownership before automation is proposed.
... Lead process optimization, perform tests and trials, draft test reports - Conduct PDCA cycles for the process in the APU (mass production changes, scrap, cycle time, process, tools, etc ...
... Lead process optimization, perform tests and trials, draft test reports - Conduct PDCA cycles for the process in the APU (mass production changes, scrap, cycle time, process, tools, etc ...
Apply lean thinking and process optimization to challenge legacy steps, simplify handoffs, reduce rework, remove non-value-added work, and clarify ownership before automation is proposed.
Apply lean thinking and process optimization to challenge legacy steps, simplify handoffs, reduce rework, remove non-value-added work, and clarify ownership before automation is proposed.
Lead the setup, optimization, and ongoing improvement of mixing, coating, and converting processes by establishing and maintaining standard operating conditions and process windows. * Develop and ...
Lead the setup, optimization, and ongoing improvement of mixing, coating, and converting processes by establishing and maintaining standard operating conditions and process windows. * Develop and ...
Molding Process Engineer
Belding, MI · On-site
$88K - $114K/yr
DOE experience for process optimization and root cause analysis * Prefer: * Allen Bradley PLC/HMI experience-able to read and edit code for process controls. * Experience with SMC/BMC, thermoset ...
Molding Process Engineer
Belding, MI · On-site
$88K - $114K/yr
DOE experience for process optimization and root cause analysis * Prefer: * Allen Bradley PLC/HMI experience-able to read and edit code for process controls. * Experience with SMC/BMC, thermoset ...
... Process Engineer to join our fast-growing Body Structure Technology Center (BTC NA). This role is ... design optimization, and advanced tooling development using simulation technologies. The ideal ...
Quick apply
... Process Engineer to join our fast-growing Body Structure Technology Center (BTC NA). This role is ... design optimization, and advanced tooling development using simulation technologies. The ideal ...
Process Engineer II
Hemlock, MI · On-site
Support equipment start-up, troubleshooting, commissioning, qualification, and process optimization. Partner with operations, maintenance, quality, engineering, and vendors to resolve issues and ...
New
Process Engineer II
Hemlock, MI · On-site
Support equipment start-up, troubleshooting, commissioning, qualification, and process optimization. Partner with operations, maintenance, quality, engineering, and vendors to resolve issues and ...
New
Senior Process Improvement Analyst
Portage, MI · On-site
$65 - $73/hr
Provide guidance and recommendations to stakeholders on process optimization and process governance strategies * Support organizational efforts to strengthen process-oriented thinking and operational ...
Quick apply
Senior Process Improvement Analyst
Portage, MI · On-site
$65 - $73/hr
Provide guidance and recommendations to stakeholders on process optimization and process governance strategies * Support organizational efforts to strengthen process-oriented thinking and operational ...
Process Optimization information
What is process optimization?
A Process Optimization job focuses on analyzing, improving, and streamlining workflows to enhance efficiency, reduce costs, and improve overall performance. Professionals in this role use data analysis, automation, and best practices to identify bottlenecks and implement solutions. They often collaborate with cross-functional teams to drive continuous improvement and ensure sustainable operational success. Depending on the industry, this role may involve Lean, Six Sigma, or other methodologies to optimize business processes.
What does a process optimization specialist do?
A typical day for a Process Optimization professional involves analyzing current workflows, identifying areas for improvement, and collaborating with cross-functional teams to implement solutions. You may spend time mapping out processes, conducting data analysis, and facilitating meetings or workshops to gather input and drive change. The role often requires balancing hands-on problem solving with documentation and reporting progress to stakeholders. Close collaboration with departments such as production, quality assurance, and IT is common to ensure sustainable improvements. These varied responsibilities keep the work dynamic and provide opportunities for ongoing learning and impact.
What are the key skills and qualifications needed for process optimization?
To thrive in Process Optimization, you need strong analytical skills, a background in process engineering or industrial engineering, and often a relevant degree in engineering, business, or operations management. Familiarity with process mapping software, Lean Six Sigma methodologies, and data analysis tools such as Excel, Minitab, or Tableau is commonly required, with certifications like Lean Six Sigma Green or Black Belt being advantageous. Exceptional problem-solving abilities, communication skills, and a collaborative mindset help candidates stand out in this role. These skills are crucial for identifying inefficiencies, facilitating improvements, and driving measurable results across diverse business operations.
What is a process optimization specialist?
What jobs involve process improvement?
What are the most commonly searched types of Process Optimization jobs in Michigan?
The most popular types of Process Optimization jobs in Michigan are:
What are popular job titles related to Process Optimization jobs in Michigan?
For Process Optimization jobs in Michigan, the most frequently searched job titles are:
What job categories do people searching Process Optimization jobs in Michigan look for?
The top searched job categories for Process Optimization jobs in Michigan are:

Dicastal North America rating
4.2
Based on 5 frontline employees who took The Breakroom Quiz
Job description
Description
Summary:
We are seeking a Casting & Manufacturing Process Engineer with strong expertise in aluminum casting simulation and process development, complemented by knowledge of machining and assembly processes. The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product industrialization and drive excellence in manufacturability, quality, and efficiency. The ideal candidate will have deep expertise in hands-on knowledge of Low-Pressure Casting and Counter Pressure Casting technologies.
Essential Duties and Responsibilities:
Casting Process (Primary Focus) Perform advanced casting simulations using MAGMA, ProCAST or other software.
Analyze simulation outputs for mold filling, temperature gradients, solidification behavior, and potential defect formation.
Lead casting trials to validate simulation results and refine key process parameters for optimal outcomes.
Direct mold design efforts and establish robust casting process settings to ensure repeatability and quality.
Develop and implement process standards, best practices, and defect prevention guidelines specific to aluminum casting operations.
Evaluate machining sequences, fixturing solutions, and dimensional tolerances to ensure compatibility with casting design and processes.
Collaborate closely with cross-functional manufacturing teams to troubleshoot and resolve quality issues across casting, machining, and assembly stages.
Prepare detailed technical documentation, including reports and presentations, utilizing Microsoft Word and PowerPoint.
Communicate findings, insights, and technical recommendations to engineering, tooling, machining, and manufacturing teams.
Drive continuous improvement initiatives aimed at enhancing yield, reducing defects, and improving cost efficiency.
Occasional business travel to China and Mexico
Skills and Experience:
Bachelor's or Master's degree in Mechanical Engineering, Materials Science, Metallurgical Engineering, or related field.
5-10 years of experience in process engineering (preferably automotive).
Strong Proficiency in MAGMA, ProCAST, or other casting simulation software.
Working knowledge of Lean Manufacturing principles
Knowledge of machining fundamentals and assembly requirements.
Experience writing procedures and work instructions
Well-versed in automotive manufacturing standards, quality systems, and core tools such as APQP and PPAP.
Working knowledge of word processing and spreadsheet software in use.
Proven track record in supporting global, cross-cultural engineering projects and diverse team environments.
Strong written and verbal communication skills in English, with all levels of the company
Mandarin Chinese proficiency (written/verbal) is a plus.
Organizational Culture
Work safely and follow rules and guidelines for safe work
Reporting to work on time and with a positive attitude
Responsible for staying focused on tasks at hand
Being responsible for work performance and completing tasks throughout the day
Maintains a good working relationship with co-workers
Support a positive and steady workflow through the company
Works with a sense of urgency when needed
Support, coach or mentor co-workers when needed
Positively support change throughout the company
Physical Work Conditions
Must be able to work in a hot environment.
Must be able to lift varying weights
Must be able to push or pull carts of wheels.
Must be able to stand and walk for up to 12 hours per day.
Must be able to wear personal protective equipment when required.
*Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.
About Dicastal North America
Sourced by ZipRecruiter
Industry
Motor vehicle manufacturing
Company size
201 - 500 Employees
Headquarters location
Greenville, MI, US
Year founded
2014