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Process Optimization Jobs in Michigan (NOW HIRING)

Robroy Industries

Molding Process Engineer

Belding, MI

$88K - $114K/yr

DOE experience for process optimization and root cause analysis * Prefer: * Allen Bradley PLC/HMI experience--able to read and edit code for process controls. * Experience with SMC/BMC, thermoset ...

Dicastal North America

Process Engineer

Livonia, MI · On-site

The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product ...

Keel Platform LLC

Process Engineer

Saginaw, MI

Works as part of a collaborative, cross-functional team for continuous improvement to identify and implement process optimization. * In line with changing priorities and production demands, you will ...

Keel

Process Engineer

Saginaw, MI · On-site

Works as part of a collaborative, cross-functional team for continuous improvement to identify and implement process optimization. * In line with changing priorities and production demands, you will ...

Keel Midwest

Process Engineer

Saginaw, MI · On-site

Works as part of a collaborative, cross-functional team for continuous improvement to identify and implement process optimization. * In line with changing priorities and production demands, you will ...

NOVARES

Process Technician

Howell, MI · On-site

... Lead process optimization, perform tests and trials, draft test reports - Conduct PDCA cycles for the process in the APU (mass production changes, scrap, cycle time, process, tools, etc ...

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Process Optimization information

What is a Process Optimization job?

A Process Optimization job focuses on analyzing, improving, and streamlining workflows to enhance efficiency, reduce costs, and improve overall performance. Professionals in this role use data analysis, automation, and best practices to identify bottlenecks and implement solutions. They often collaborate with cross-functional teams to drive continuous improvement and ensure sustainable operational success. Depending on the industry, this role may involve Lean, Six Sigma, or other methodologies to optimize business processes.

What are the key skills and qualifications needed to thrive in the Process Optimization position, and why are they important?

To thrive in Process Optimization, you need strong analytical skills, a background in process engineering or industrial engineering, and often a relevant degree in engineering, business, or operations management. Familiarity with process mapping software, Lean Six Sigma methodologies, and data analysis tools such as Excel, Minitab, or Tableau is commonly required, with certifications like Lean Six Sigma Green or Black Belt being advantageous. Exceptional problem-solving abilities, communication skills, and a collaborative mindset help candidates stand out in this role. These skills are crucial for identifying inefficiencies, facilitating improvements, and driving measurable results across diverse business operations.

What does a typical day look like for someone working in Process Optimization?

A typical day for a Process Optimization professional involves analyzing current workflows, identifying areas for improvement, and collaborating with cross-functional teams to implement solutions. You may spend time mapping out processes, conducting data analysis, and facilitating meetings or workshops to gather input and drive change. The role often requires balancing hands-on problem solving with documentation and reporting progress to stakeholders. Close collaboration with departments such as production, quality assurance, and IT is common to ensure sustainable improvements. These varied responsibilities keep the work dynamic and provide opportunities for ongoing learning and impact.

What does process optimization do?

Process optimization involves analyzing and improving business processes to increase efficiency, reduce costs, and enhance quality. Process optimization professionals use tools like data analysis and workflow redesign to streamline operations and achieve better performance outcomes.

What job pays $400,000 a year without a degree?

In process optimization, high-paying roles often require extensive experience and specialized skills rather than formal degrees. Positions such as senior consultants or operations managers in certain industries can reach or exceed $400,000 annually, especially with bonuses and performance incentives, but typically demand strong expertise, certifications, and proven results.
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What are the most commonly searched types of Process Optimization jobs in Michigan? The most popular types of Process Optimization jobs in Michigan are:
What are popular job titles related to Process Optimization jobs in Michigan? For Process Optimization jobs in Michigan, the most frequently searched job titles are:
What job categories do people searching Process Optimization jobs in Michigan look for? The top searched job categories for Process Optimization jobs in Michigan are:
Process Optimization jobs near you
Infographic showing various Process Optimization job openings in Michigan as of May 2026, with employment types broken down into 1% As Needed, 82% Full Time, 16% Part Time, and 1% Temporary. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution.
Process Engineer

Process Engineer

Dicastal North America Inc.

Livonia, MI

Other

Posted 9 days ago

Job description

Description

Summary:

We are seeking a Casting & Manufacturing Process Engineer with strong expertise in aluminum casting simulation and process development, complemented by knowledge of machining and assembly processes. The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product industrialization and drive excellence in manufacturability, quality, and efficiency. The ideal candidate will have deep expertise in hands-on knowledge of Low-Pressure Casting and Counter Pressure Casting technologies.

Essential Duties and Responsibilities:

Casting Process (Primary Focus) Perform advanced casting simulations using MAGMA, ProCAST or other software.

Analyze simulation outputs for mold filling, temperature gradients, solidification behavior, and potential defect formation.

Lead casting trials to validate simulation results and refine key process parameters for optimal outcomes.

Direct mold design efforts and establish robust casting process settings to ensure repeatability and quality.

Develop and implement process standards, best practices, and defect prevention guidelines specific to aluminum casting operations.

Evaluate machining sequences, fixturing solutions, and dimensional tolerances to ensure compatibility with casting design and processes.

Collaborate closely with cross-functional manufacturing teams to troubleshoot and resolve quality issues across casting, machining, and assembly stages.

Prepare detailed technical documentation, including reports and presentations, utilizing Microsoft Word and PowerPoint.

Communicate findings, insights, and technical recommendations to engineering, tooling, machining, and manufacturing teams.

Drive continuous improvement initiatives aimed at enhancing yield, reducing defects, and improving cost efficiency.

Occasional business travel to China and Mexico

Skills and Experience:

Bachelor's or Master's degree in Mechanical Engineering, Materials Science, Metallurgical Engineering, or related field.

5-10 years of experience in process engineering (preferably automotive).

Strong Proficiency in MAGMA, ProCAST, or other casting simulation software.

Working knowledge of Lean Manufacturing principles

Knowledge of machining fundamentals and assembly requirements.

Experience writing procedures and work instructions

Well-versed in automotive manufacturing standards, quality systems, and core tools such as APQP and PPAP.

Working knowledge of word processing and spreadsheet software in use.

Proven track record in supporting global, cross-cultural engineering projects and diverse team environments.

Strong written and verbal communication skills in English, with all levels of the company

Mandarin Chinese proficiency (written/verbal) is a plus.

Organizational Culture

Work safely and follow rules and guidelines for safe work

Reporting to work on time and with a positive attitude

Responsible for staying focused on tasks at hand

Being responsible for work performance and completing tasks throughout the day

Maintains a good working relationship with co-workers

Support a positive and steady workflow through the company

Works with a sense of urgency when needed

Support, coach or mentor co-workers when needed

Positively support change throughout the company

Physical Work Conditions

Must be able to work in a hot environment.

Must be able to lift varying weights

Must be able to push or pull carts of wheels.

Must be able to stand and walk for up to 12 hours per day.

Must be able to wear personal protective equipment when required.


*Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.

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