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Process Metallurgist Jobs (NOW HIRING)

Gerdau

Quality Metallurgist

Petersburg, VA · On-site

$81K - $100K/yr

Role Overview Reporting to the Quality Assurance Manager, the Sr Quality Metallurgist is responsible for identifying, evaluating, and implementing product and process improvement opportunities. This ...

Waupaca Foundry, Inc.

Metallurgist

Marinette, WI · On-site

$75K - $93K/yr

Responsible for all metallurgical issues and processes. Responsible for enforcing safety policies. Metallurgical quality of all products and metallurgical hold issues. Responsibilities * Strong ...

Freeport McMoRan

Metallurgist II

Bagdad, AZ · On-site

$87K - $120K/yr

Contribute to the improvement of Metallurgical process. Evaluate and administer contracts with vendors for the provision of services and equipment. Provide guidance and counsel to the site management ...

Burnham Holdings Inc

METALLURGIST

Zanesville, OH · On-site

$90K - $130K/yr

Manufacturing Engineer / Metallurgist Summary The Manufacturing Engineer / Metallurgist is ... Plan, coordinate, and support process trials for new castings, tooling revisions, new materials ...

MRINetwork Jobs

Product Metallurgist

Alliance, OH · On-site

$72K - $89K/yr

We are representing a leading steel manufacturer that is searching for a Product Metallurgist for ... Design of processing to produce products with specified properties and structures. * Assisting ...

MRINetwork Jobs

Product Metallurgist

Alliance, OH · On-site

$72K - $89K/yr

We are representing a leading steel manufacturer that is searching for a Product Metallurgist for ... Design of processing to produce products with specified properties and structures. * Assisting ...

MRINetwork Jobs

Product Metallurgist

Alliance, OH · On-site

$72K - $89K/yr

We are representing a leading steel manufacturer that is searching for a Product Metallurgist for ... Design of processing to produce products with specified properties and structures. * Assisting ...

Freeport McMoRan

Metallurgist II

Bagdad, AZ · On-site

$87K - $120K/yr

Report on Metallurgical or process issues and make recommendation to Chief Metallurgist on how to resolve/correct the issues. * Review and recommend new or enhanced Metallurgical testing equipment or ...

Freeport-McMoRan, Inc.

Metallurgist II

Bagdad, AZ · On-site

$87K - $120K/yr

Report on Metallurgical or process issues and make recommendation to Chief Metallurgist on how to resolve/correct the issues. * Review and recommend new or enhanced Metallurgical testing equipment or ...

ELLWOOD National Forge

Metallurgist

Corry, PA · On-site

$72K - $88K/yr

Conduct product and process development in support of production. * Investigate customer claims and ... Execute, analyze, and oversee mechanical and metallurgical testing activities. * Conduct failure ...

Freeport McMoRan

Metallurgist II

Bagdad, AZ

$87K - $120K/yr

Report on Metallurgical or process issues and make recommendation to Chief Metallurgist on how to resolve/correct the issues. * Review and recommend new or enhanced Metallurgical testing equipment or ...

Freeport McMoRan

Senior Metallurgist

Bagdad, AZ · On-site

$97K - $138K/yr

Reports metallurgical or process issues and makes recommendations to Chief Metallurgist on how to resolve/correct the issues * Reviews and recommends new or enhanced Metallurgical testing equipment ...

Freeport-McMoRan, Inc.

Senior Metallurgist

Bagdad, AZ · On-site

$97K - $138K/yr

Reports metallurgical or process issues and makes recommendations to Chief Metallurgist on how to resolve/correct the issues * Reviews and recommends new or enhanced Metallurgical testing equipment ...

KIMBER MFG., INC.

Metallurgist

Troy, AL · On-site

$77K - $94K/yr

Understanding of metal processing and finishing applications (PVD, DLC, FNC, Anodizing, Black Oxide ... Proficiency in metallurgical analysis tools and laboratory equipment * Proficiency with SEM and ...

MRINetwork Jobs

Product Metallurgist

Alliance, OH · On-site

$72K - $89K/yr

We are representing a leading steel manufacturer that is searching for a Product Metallurgist for ... Design of processing to produce products with specified properties and structures. * Assisting ...

Northern Star (Pogo) LLC

Project Metallurgist

Fairbanks, AK · On-site

$105K - $125K/yr

Provide metallurgical and processing operations advice. * Take ownership of projects and activities and lead efforts to implement change. Do not wait for specific direction, make informed decisions ...

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Process Metallurgist information

See salary details

$40.5K

$92.6K

$118.5K

How much do process metallurgist jobs pay per year?

As of Sep 3, 2026, the average yearly pay for process metallurgist in the United States is $92,639.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,000.00 and $102,500.00 per year, depending on experience, location, and employer.

What does a process metallurgist do?

A Process Metallurgist is responsible for developing, optimizing, and overseeing the processes involved in turning raw metals into finished products. They analyze and improve methods for extracting, refining, alloying, and treating metals to ensure efficiency, quality, and safety. Additionally, they may troubleshoot production issues, conduct experiments, and implement new technologies to enhance production outcomes. Process Metallurgists often work closely with engineers, production teams, and quality control specialists in industries like mining, manufacturing, and materials engineering.

What are the key skills and qualifications needed to thrive as a process metallurgist?

To thrive as a Process Metallurgist, you need a solid background in metallurgy, materials science, and process engineering, usually supported by a degree in metallurgical or materials engineering. Familiarity with laboratory analysis tools, process simulation software, and statistical quality control systems is commonly required. Strong problem-solving, communication, and teamwork skills enable you to address process challenges and collaborate effectively with production teams. These skills ensure efficient process optimization, product quality, and safety in metallurgical operations.

What are some common challenges a process metallurgist faces when optimizing production processes?

Process Metallurgists often encounter challenges such as balancing production efficiency with product quality, troubleshooting unexpected issues in metallurgical processes, and adapting to new technologies or materials. They must also work closely with production teams, engineers, and quality control to implement process improvements while minimizing downtime and costs. Continuous learning and effective communication are key to overcoming these challenges and ensuring that process changes lead to both operational and quality benefits.

What is the difference between Process Metallurgist vs Metallurgical Engineer?

AspectProcess MetallurgistMetallurgical Engineer
CredentialsBachelor's degree in Metallurgy, Materials Science, or related fieldBachelor's or Master's in Metallurgy, Materials Science, or Chemical Engineering
Work EnvironmentIndustrial plants, mining operations, metal production facilitiesResearch labs, manufacturing plants, design offices
Industry UsageFocuses on process optimization, production, and quality controlDesigns processes, develops new materials, and improves metallurgical methods

While both roles involve metallurgy and work within similar industries, a Process Metallurgist primarily focuses on optimizing existing production processes and ensuring quality in manufacturing environments. In contrast, a Metallurgical Engineer often works on designing new processes and developing advanced materials. Both roles require relevant degrees and share industry settings, but their core responsibilities differ in scope and focus.

More about Process Metallurgist jobs

What states have the most Process Metallurgist jobs?

States with the most job openings for Process Metallurgist jobs include:

What job categories do people searching Process Metallurgist jobs look for?

The top searched job categories for Process Metallurgist jobs are:

Process Metallurgist jobs near you
Infographic showing various Process Metallurgist job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $92,639 per year, or $44.5 per hour.

Quality Metallurgist

Gerdau

Petersburg, VA • On-site

$81K - $100K/yr

Full-time

Re-posted 21 days ago

Gerdau rating

6.8

Company rating: 6.8 out of 10

Based on 70 frontline employees who took The Breakroom Quiz

425th of 545 rated manufacturers

Job description

Sr Quality Metallurgist 

The Sr Quality Metallurgist provides technical leadership and metallurgical support for the Melt Shop, Rolling Mill, and Logistics operations. This role ensures that products meet customer requirements, supports continuous improvement initiatives, and strengthens the mill's quality systems and metallurgical capabilities.

Role Overview

Reporting to the Quality Assurance Manager, the Sr Quality Metallurgist is responsible for identifying, evaluating, and implementing product and process improvement opportunities. This includes planning and supervising product trials, conducting metallurgical evaluations, supporting customer inquiries, and ensuring compliance with quality standards and procedures.

The role also supports the Quality Assurance program through document control, calibration management, internal audits, corrective actions, and data preparation for Management Review. The Metallurgist will collaborate closely with operations, maintenance, and quality teams to ensure safe, efficient, and consistent production.

Key Responsibilities

  • Evaluate customer requirements and ensure alignment with mill capabilities.

  • Conduct metallurgical investigations, including rootcause and failure analyses.

  • Lead product trials and report findings to operations and leadership.

  • Support customer visits, technical reviews, and product performance evaluations.

  • Review and maintain procedures, specifications, job aids, and SAP SKU configurations.

  • Analyze production data to monitor performance and recommend improvements.

  • Provide technical support to operations during routine production and problemsolving.

  • Assist with costjustification efforts for equipment or process changes.

  • Stay current with industry technologies and share best practices across the organization.

  • Support quality system requirements including audits, calibrations, and corrective actions.

Qualifications

  • Bachelor's degree in Metallurgical Engineering, Materials Science, or related Engineering field.

  • Minimum of 15 years of experience in a steelmaking or heavy manufacturing environment preferred.

  • Working knowledge of steelmaking, refining, casting, and/or rolling processes.

  • Ability to apply metallurgical principles to improve product quality and process efficiency.

  • Strong communication skills for customer interaction and internal reporting.

  • Ability to interpret and analyze production data and metallurgical results.

  • Willingness to travel as needed to support customer and technical requirements.

 

Gerdau believes in equal employment opportunities related to all employees and applicants for employment. It is the policy of Gerdau that there will be no discrimination against any employee or applicant for employment on the basis of race, religion, color, national origin, citizenship, marital status, sex, age, sexual orientation, genetic information, gender identity, veteran status, disability, or other legally protected status. 

 

If you are vision-impaired or have some other disability under the Americans with Disabilities Act / Accessible Canada Act or a similar law, and you wish to discuss potential accommodations related to applying for employment at Gerdau, please contact our Talent Acquisition Team at (866)-788-2798 or recruiting@gerdau.com

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