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Process Metallurgist Jobs (NOW HIRING)

Process Metallurgist

Bridgeville, PA · On-site

$100K - $120K/yr

Minimum 5 year's experience as a process metallurgist within a melt shop environment Preferred Experience * 3 years minimum experience in ferrous metallurgy of Aerospace materials * 3 years minimum ...

The Process Metallurgist oversees daily operations of the metallurgical and sand laboratories at Vulcan Metals' Tacoma foundry, including coordination of all casting‑conformance testing. This role ...

Senior Metallurgist

Texarkana, TX

$77K - $94K/yr

• Analyze and optimize aluminum production processes to ensure efficiency, quality, and cost ... metallurgical quality and standards through materials testing ( e.g., tensile, hardness ...

Plant Metallurgist, BRS

Osceola, AR · On-site

$71K - $87K/yr

Participate in the inquiry process for timely acceptance / denial of orders outside capability limits. * Ensure tracking for all new trial orders through the system. * Manage IOM Metallurgy and L3 ...

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Plant Metallurgist

Salt Lake City, UT · On-site

$80K - $135K/yr

We are seeking a hands-on Plant Metallurgist to support plant performance, process improvement, and operational troubleshooting across an active processing environment. This role is suited to a ...

Senior Metallurgist

Ruth, NV

$78K - $96K/yr

Process/ Metallurgy LOCATION: Robinson Mine - Ruth, NV PAY GRADE: 7 POSITION REPORTS TO: Chief Metallurgist ROTATING SHIFT: No EXEMPT Purpose & Scope of The Position: The Sr Metallurgist interacts ...

Metallurgist II

Darlington, SC · On-site

$75K - $92K/yr

Job functions will be a direct process/product metallurgy, product/process improvements, problem-solving projects throughout the facility, and customer complaints and claims resolution. Other ...

Senior Metallurgist

Ruth, NV · On-site

$78K - $96K/yr

Process/ Metallurgy LOCATION: Robinson Mine - Ruth, NV PAY GRADE: 7 POSITION REPORTS TO: Chief Metallurgist ROTATING SHIFT: No ◼ EXEMPT ◼ Purpose & Scope of The Position: The Sr Metallurgist ...

Metallurgist II

Darlington, SC

$75K - $92K/yr

Job functions will be a direct process/product metallurgy, product/process improvements, problem-solving projects throughout the facility, and customer complaints and claims resolution. Other ...

Senior Project Metallurgist

Las Vegas, NV

$71K - $87K/yr

Author and compile metallurgy and processing sections of technical study reports. * Ensure metallurgical deliverables meet project governance, quality, and decisionreadiness standards. Metallurgical ...

Senior Project Metallurgist

Las Vegas, NV · On-site

$71K - $87K/yr

Author and compile metallurgy and processing sections of technical study reports. * Ensure metallurgical deliverables meet project governance, quality, and decision-readiness standards. Metallurgical ...

Process Improvement: Identifies and rapidly implements improvement opportunities to increase free cash flow and reduce costs, guiding the Plant Metallurgy team in execution. * Planning & Budgeting:

Lead metallurgical analysis and process improvements across melting, casting, heat treatment, and machining operations * Drive reduction of micro-porosity, inclusions, and other casting defects ...

Lead metallurgical analysis and process improvements across melting, casting, heat treatment, and machining operations * Drive reduction of micro-porosity, inclusions, and other casting defects ...

Metallurgist

Chicago, IL · On-site

$94K - $129K/yr

Lead metallurgical analysis and process improvements across melting, casting, heat treatment, and machining operations * Drive reduction of micro-porosity, inclusions, and other casting defects ...

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Process Metallurgist information

See salary details

$40.5K

$92.6K

$118.5K

How much do process metallurgist jobs pay per year?

As of Jul 22, 2026, the average yearly pay for process metallurgist in the United States is $92,639.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,000.00 and $102,500.00 per year, depending on experience, location, and employer.

What does a Process Metallurgist do?

A Process Metallurgist is responsible for developing, optimizing, and overseeing the processes involved in turning raw metals into finished products. They analyze and improve methods for extracting, refining, alloying, and treating metals to ensure efficiency, quality, and safety. Additionally, they may troubleshoot production issues, conduct experiments, and implement new technologies to enhance production outcomes. Process Metallurgists often work closely with engineers, production teams, and quality control specialists in industries like mining, manufacturing, and materials engineering.

What is the difference between Process Metallurgist vs Metallurgical Engineer?

AspectProcess MetallurgistMetallurgical Engineer
CredentialsBachelor's degree in Metallurgy, Materials Science, or related fieldBachelor's or Master's in Metallurgy, Materials Science, or Chemical Engineering
Work EnvironmentIndustrial plants, mining operations, metal production facilitiesResearch labs, manufacturing plants, design offices
Industry UsageFocuses on process optimization, production, and quality controlDesigns processes, develops new materials, and improves metallurgical methods

While both roles involve metallurgy and work within similar industries, a Process Metallurgist primarily focuses on optimizing existing production processes and ensuring quality in manufacturing environments. In contrast, a Metallurgical Engineer often works on designing new processes and developing advanced materials. Both roles require relevant degrees and share industry settings, but their core responsibilities differ in scope and focus.

What are the key skills and qualifications needed to thrive as a Process Metallurgist, and why are they important?

To thrive as a Process Metallurgist, you need a solid background in metallurgy, materials science, and process engineering, usually supported by a degree in metallurgical or materials engineering. Familiarity with laboratory analysis tools, process simulation software, and statistical quality control systems is commonly required. Strong problem-solving, communication, and teamwork skills enable you to address process challenges and collaborate effectively with production teams. These skills ensure efficient process optimization, product quality, and safety in metallurgical operations.

What are some common challenges a Process Metallurgist faces when optimizing production processes?

Process Metallurgists often encounter challenges such as balancing production efficiency with product quality, troubleshooting unexpected issues in metallurgical processes, and adapting to new technologies or materials. They must also work closely with production teams, engineers, and quality control to implement process improvements while minimizing downtime and costs. Continuous learning and effective communication are key to overcoming these challenges and ensuring that process changes lead to both operational and quality benefits.
More about Process Metallurgist jobs
What states have the most Process Metallurgist jobs? States with the most job openings for Process Metallurgist jobs include:
What job categories do people searching Process Metallurgist jobs look for? The top searched job categories for Process Metallurgist jobs are:
Infographic showing various Process Metallurgist job openings in the United States as of July 2026, with employment types broken down into 4% Locum Tenens, 1% Internship, 13% As Needed, 11% Temporary, and 71% Contract. Highlights an 29% Hybrid, and 71% Remote job distribution, with an average salary of $92,639 per year, or $44.5 per hour.
Process Metallurgist

Process Metallurgist

Universal Stainless

Bridgeville, PA • On-site

$100K - $120K/yr

Full-time

Posted 6 days ago


Universal Stainless rating

6.8

Company rating: 6.8 out of 10

Based on 6 frontline employees who took The Breakroom Quiz


Job description

Primary Objective
  • Provide technical support related to the development, implementation and continuous improvement of products that safely and cost effectively meet requirements for quality and delivery, with a focus on melt shop (AOD/EAF/bottom pouring) operations.
Position Reports To:
  • Technical Manager - Bridgeville
Responsibilities
  • Compliance with Quality and Safety systems and procedures
  • Review and disposition heats produced in the air melt shop.
  • Improve melt shop practices with regards to product/process improvement.
  • Internal interface to Management and functional groups across Universal Stainless plant locations
  • Perform statistical analysis and correlate process and product data
  • Support non-conformance disposition, root cause analysis and corrective action implementation
  • Lead and support continuous improvement efforts
  • Review customer claims and issue technical reports
  • Provide support during customer and regulatory audits
  • No supervisory responsibilities


Skills
  • Ability to communicate well with both technical and non-technical personnel
  • Strong organizational skills
  • Strong written and verbal communication skills
  • Problem solving techniques (Lean, Six Sigma, 8D, etc.)
  • Strong analytical and statistical analysis skills
  • Strong computer skills
  • SEM/EDS operation preferred
Education
  • Minimum 4-year degree in Metallurgy or Materials Science; graduate degree with specific research or practical focus on steelmaking is desirable.
  • Minimum 5 year's experience as a process metallurgist within a melt shop environment
Preferred Experience
  • 3 years minimum experience in ferrous metallurgy of Aerospace materials
  • 3 years minimum experience in primary melting and remelting processing
  • Preferred experience with SEM/EDS including automated feature analysis (AFA)
Characteristics:
  • Self-starter
  • Self-disciplined
  • Driven to excellence
  • Meets commitments
  • Proactive


Physical Requirements:
  • Ability to safely move around and work in an office environment
  • Ability to safely move around and work in an industrial plant environment

Security Level:
  • US Citizen or US Person meeting ITAR requirements
  • Sponsorship of visa will be considered for strong candidates
  • Access to confidential business information


Universal Stainless is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status.


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