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Process Metallurgist Jobs (NOW HIRING)

Vulcan Metals Corp.

Process Metallurgist

Tacoma, WA

$80K - $100K/yr

The Process Metallurgist oversees daily operations of the metallurgical and sand laboratories at Vulcan Metals' Tacoma foundry, including coordination of all casting‑conformance testing. This role ...

Universal Stainless

Process Metallurgist

Bridgeville, PA · On-site

$100K - $120K/yr

Minimum 5 year's experience as a process metallurgist within a melt shop environment Preferred Experience * 3 years minimum experience in ferrous metallurgy of Aerospace materials * 3 years minimum ...

Exploratory Ventures, LLC

Plant Metallurgist, BRS

Osceola, AR · On-site

$71K - $87K/yr

Participate in the inquiry process for timely acceptance / denial of orders outside capability limits. * Ensure tracking for all new trial orders through the system. * Manage IOM Metallurgy and L3 ...

AXG Contracting

Plant Metallurgist

Salt Lake City, UT · On-site

$80K - $135K/yr

We are seeking a hands-on Plant Metallurgist to support plant performance, process improvement, and operational troubleshooting across an active processing environment. This role is suited to a ...

KGHM, International Ltd

Senior Metallurgist

Ruth, NV · On-site

$78K - $96K/yr

Process/ Metallurgy LOCATION: Robinson Mine - Ruth, NV PAY GRADE: 7 POSITION REPORTS TO: Chief Metallurgist ROTATING SHIFT: No EXEMPT Purpose & Scope of The Position: The Sr Metallurgist interacts ...

KGHM, International Ltd

Senior Metallurgist

Ruth, NV · On-site

$78K - $96K/yr

Process/ Metallurgy LOCATION: Robinson Mine - Ruth, NV PAY GRADE: 7 POSITION REPORTS TO: Chief Metallurgist ROTATING SHIFT: No ◼ EXEMPT ◼ Purpose & Scope of The Position: The Sr Metallurgist ...

AngloGold Ashanti

Senior Project Metallurgist

Las Vegas, NV · On-site

$71K - $87K/yr

Author and compile metallurgy and processing sections of technical study reports. * Ensure metallurgical deliverables meet project governance, quality, and decision-readiness standards. Metallurgical ...

AngloGold Ashanti

Senior Project Metallurgist

Las Vegas, NV · On-site

$71K - $87K/yr

Author and compile metallurgy and processing sections of technical study reports. * Ensure metallurgical deliverables meet project governance, quality, and decisionreadiness standards. Metallurgical ...

Western Mesquite Mines

Metallurgist

Brawley, CA · On-site

$102K - $117K/yr

The role works closely with process operations and ore control, oversees the assay and metallurgical laboratory, and collaborates with other departments to maintain environmental and safety ...

Union Technologies

Metallurgist

Dallas, TX · On-site

$82K - $100K/yr

Define alloy chemistries, heat-treat cycles, and processing parameters to meet strength, toughness ... Lead first-article inspections and metallurgical evaluations to ensure compliance with military ...

Union Technologies

Metallurgist

Dallas, TX · On-site

$82K - $100K/yr

Define alloy chemistries, heat-treat cycles, and processing parameters to meet strength, toughness ... Lead first-article inspections and metallurgical evaluations to ensure compliance with military ...

System One

Sr. Metallurgist Process Engineer

Austintown, OH · On-site

$78K - $95K/yr

Job Title: Sr. Metallurgist Process Engineer Location: Austintown, Ohio Type: Contract Compensation: 120-130K Contractor Work Model: Onsite - onsite Hours: 40.0 Responsibilities * Direct and oversee ...

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Process Metallurgist information

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$92.6K

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How much do process metallurgist jobs pay per year?

As of Aug 13, 2026, the average yearly pay for process metallurgist in the United States is $92,639.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,000.00 and $102,500.00 per year, depending on experience, location, and employer.

What does a process metallurgist do?

A Process Metallurgist is responsible for developing, optimizing, and overseeing the processes involved in turning raw metals into finished products. They analyze and improve methods for extracting, refining, alloying, and treating metals to ensure efficiency, quality, and safety. Additionally, they may troubleshoot production issues, conduct experiments, and implement new technologies to enhance production outcomes. Process Metallurgists often work closely with engineers, production teams, and quality control specialists in industries like mining, manufacturing, and materials engineering.

What is the difference between Process Metallurgist vs Metallurgical Engineer?

AspectProcess MetallurgistMetallurgical Engineer
CredentialsBachelor's degree in Metallurgy, Materials Science, or related fieldBachelor's or Master's in Metallurgy, Materials Science, or Chemical Engineering
Work EnvironmentIndustrial plants, mining operations, metal production facilitiesResearch labs, manufacturing plants, design offices
Industry UsageFocuses on process optimization, production, and quality controlDesigns processes, develops new materials, and improves metallurgical methods

While both roles involve metallurgy and work within similar industries, a Process Metallurgist primarily focuses on optimizing existing production processes and ensuring quality in manufacturing environments. In contrast, a Metallurgical Engineer often works on designing new processes and developing advanced materials. Both roles require relevant degrees and share industry settings, but their core responsibilities differ in scope and focus.

What are the key skills and qualifications needed to thrive as a process metallurgist?

To thrive as a Process Metallurgist, you need a solid background in metallurgy, materials science, and process engineering, usually supported by a degree in metallurgical or materials engineering. Familiarity with laboratory analysis tools, process simulation software, and statistical quality control systems is commonly required. Strong problem-solving, communication, and teamwork skills enable you to address process challenges and collaborate effectively with production teams. These skills ensure efficient process optimization, product quality, and safety in metallurgical operations.

What are some common challenges a process metallurgist faces when optimizing production processes?

Process Metallurgists often encounter challenges such as balancing production efficiency with product quality, troubleshooting unexpected issues in metallurgical processes, and adapting to new technologies or materials. They must also work closely with production teams, engineers, and quality control to implement process improvements while minimizing downtime and costs. Continuous learning and effective communication are key to overcoming these challenges and ensuring that process changes lead to both operational and quality benefits.

Do process metallurgists make good money?

Process metallurgists typically earn competitive salaries that vary based on experience, education, and location. They often work in industries such as mining, manufacturing, and materials development, with salaries ranging from entry-level to senior positions, and may receive benefits like bonuses and health insurance.

What is a process metallurgist?

A process metallurgist is a professional who specializes in developing, optimizing, and controlling the processes used to extract and refine metals from ores or recycled materials. They analyze metallurgical properties, select appropriate techniques, and often work with equipment like furnaces and mills to improve efficiency and product quality. Strong knowledge of materials science, chemistry, and process control is essential in this role.
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What states have the most Process Metallurgist jobs?

States with the most job openings for Process Metallurgist jobs include:

What job categories do people searching Process Metallurgist jobs look for?

The top searched job categories for Process Metallurgist jobs are:

Process Metallurgist jobs near you
Infographic showing various Process Metallurgist job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 15% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $92,639 per year, or $44.5 per hour.

Process Metallurgist

Vulcan Metals Corporation

Tacoma, WA

$80K - $100K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 28 days ago

Job description

About Us: Vulcan Metals Corporation is a leader in complex engineered castings, delivering critical components to industries such as Rail, Military, Oil & Gas, and Power Generation. With over 100 years of innovation, we're known for precision, reliability, and making a real impact. Join us and be part of a legacy built on excellence!
Position Overview: The Process Metallurgist oversees daily operations of the metallurgical and sand laboratories at Vulcan Metals' Tacoma foundry, including coordination of all casting‑conformance testing. This role partners closely with cross‑functional teams to support safety, quality, delivery, and cost objectives. The position ensures accurate, timely testing and material evaluations while maintaining strong data integrity. Due to Department of Defense program requirements, U.S. citizenship is required.
Primary Responsibilities:
  • Conduct metallurgical and mechanical testing, including mechanical, chemical, corrosion, and microstructural analysis for casting conformance and welding qualifications.
  • Perform sand testing to support mold, core, and sand operations.
  • Maintain and calibrate lab equipment by completing preventive maintenance and managing consumable inventory.
  • Develop ERP recipes and specification codes to support estimating, contract services, and production teams.
  • Draft work instructions and procedures to support quality and production processes.
  • Collaborate with Molding, Melting, and Aftercast supervisors to identify process improvements and cost‑reduction opportunities.
  • Coordinate casting conformance testing through ThermoFisher SampleManager LIMS.
  • Support new product introductions by providing material capability data and analysis.
  • Support Quality through internal and external process surveillances and audits.
  • Maintain equipment certifications and calibrations for all laboratory instruments.
  • Partner with Quality, Engineering, and Compliance teams to ensure supplier adherence to traceability, certification, testing, and documentation requirements.
  • Perform other duties as assigned
Experience:
  • Experience working with welded or machined components, metal castings, or manufacturing preferred
  • Working knowledge of machining, fabrication, and metalworking processes highly desirable
Qualifications:
  • Bachelor's degree in Materials Engineering or Metallurgy, or related field preferred
Skills and Knowledge:
  • Specification and drawing interpretation
  • Statistical process control
  • Gage repeatability and reproducibility studies
  • Cross-functional collaboration
  • Analytical and problem-solving skills
  • Optical microscopy and metallography
  • Tensile, charpy, hardness testing
Working Conditions and Travel:
This position operates in a combination of office and manufacturing environments. Periodic travel (approximately <10%) may be required to visit suppliers, evaluate capabilities, and support supplier development activities across the United States and Canada.
Pay Range: $80,774-$100,967 Yearly (exempt)
Schedule: Monday - Friday, 6:00am - 2:30pm
Why join our team at Vulcan Metals Corp?
We believe our people are our greatest asset. Keeping our team safe and healthy; physically and mentally has always been our top priority. We encourage and support dynamic and flexible work options to promote a healthy balance and let you get the most out of your time.
Benefits:
  • Competitive Pay
  • Health, Dental, and Vision insurance options
  • Life and AD&D coverage provided by Vulcan Metals Corp.
  • Short-Term and Long-Term Disability coverage provided by Vulcan Metals Corp.
  • Paid Holidays, PTO, and Vacation
  • 401(k) with a company match
  • Employee Training and Education Reimbursement opportunities
  • We also recognize and reward our employees for the great outcomes they produce and for living Our Values with local and global programs.
100 years of knowledge and experience behind us, endless opportunities ahead.
Prior to commencing employment, you will be required to successfully complete a pre-employment medical examination, including drug testing, and a background check.
Vulcan Metals Corp. is an Equal Opportunity Employer, and we are committed to providing a diverse, inclusive, engaging and flexible environment for our people because great things happen when individuals are given the opportunity to bring themselves into their work. All employment will be based on merit, competence, performance and business needs.
https://www.eeoc.gov/employers/eeo-law-poster
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