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Process Metallurgist Jobs (NOW HIRING)

Channellock, Inc

Metallurgist

Meadville, PA · On-site

$73.60K - $90.40K/yr

Advise and provide metallurgical guidance to New Product Development and Process Improvement committees, including recommendations regarding design criteria, material selection, and heat-treating ...

Western Mesquite Mines

Metallurgist

Brawley, CA

$102K - $117K/yr

The role works closely with process operations and ore control, oversees the assay and metallurgical laboratory, and collaborates with other departments to maintain environmental and safety ...

Union Technologies

Metallurgist

Dallas, TX · On-site

$82.10K - $100.90K/yr

Define alloy chemistries, heat-treat cycles, and processing parameters to meet strength, toughness ... Lead first-article inspections and metallurgical evaluations to ensure compliance with military ...

Engine Power Components

Metallurgist

Grand Haven, MI · On-site

$75.50K - $92.80K/yr

Metallurgical Lab Technician Engine Power Components, Inc. Opportunity at Grand Haven, Michigan ... You will be directly involved in ensuring product quality, supporting process development ...

Coeur Mining

Metallurgist

Juneau, AK · On-site

$88K - $108.10K/yr

They will support assay, processing and water treatment departments by providing timely and accurate testing and determinations. The Metallurgist is ultimately responsible for quality and efficiency ...

Engine Power Components

Metallurgist

Grand Haven, MI · On-site

$75.50K - $92.80K/yr

Metallurgical Lab Technician Engine Power Components, Inc. Opportunity at Grand Haven, Michigan ... You will be directly involved in ensuring product quality, supporting process development ...

Harrison Steel Castings Co.

Metallurgist

Attica, IN

$70.40K - $86.50K/yr

Works with metallurgical and production staff to support the production processes on Furnace and Lab department-related topics. * Develops new metal grades, quotes new metal specs or processes ...

Harrison Steel Castings Co.

Metallurgist

Attica, IN · On-site

$70.40K - $86.50K/yr

Works with metallurgical and production staff to support the production processes on Furnace and Lab department-related topics. * Develops new metal grades, quotes new metal specs or processes ...

Eaton Steel Corporation

Metallurgist

Oak Park, MI · On-site

$76.60K - $94.10K/yr

Reviews and determines product/process conformance to customer specifications, as well as ASTM, SAE, MIL, AMS, API, and ISO/DIN standards. Develops grade standards and heat treat standards, as well ...

Harrison Steel Castings Co.

Metallurgist

Attica, IN · On-site

$70.40K - $86.50K/yr

Works with metallurgical and production staff to support the production processes on Furnace and Lab department-related topics. * Develops new metal grades, quotes new metal specs or processes ...

Gerdau

Product Metallurgist

Petersburg, VA

$81.50K - $100.10K/yr

Role Overview Reporting to the Quality Assurance Manager, the Product Metallurgist is responsible for identifying, evaluating, and implementing product and process improvement opportunities. This ...

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$40.5K

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How much do process metallurgist jobs pay per year?

As of May 29, 2026, the average yearly pay for process metallurgist in the United States is $92,639.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,000.00 and $102,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Metallurgist, and why are they important?

To thrive as a Process Metallurgist, you need a solid background in metallurgy, materials science, and process engineering, usually supported by a degree in metallurgical or materials engineering. Familiarity with laboratory analysis tools, process simulation software, and statistical quality control systems is commonly required. Strong problem-solving, communication, and teamwork skills enable you to address process challenges and collaborate effectively with production teams. These skills ensure efficient process optimization, product quality, and safety in metallurgical operations.

What are some common challenges a Process Metallurgist faces when optimizing production processes?

Process Metallurgists often encounter challenges such as balancing production efficiency with product quality, troubleshooting unexpected issues in metallurgical processes, and adapting to new technologies or materials. They must also work closely with production teams, engineers, and quality control to implement process improvements while minimizing downtime and costs. Continuous learning and effective communication are key to overcoming these challenges and ensuring that process changes lead to both operational and quality benefits.

What does a Process Metallurgist do?

A Process Metallurgist is responsible for developing, optimizing, and overseeing the processes involved in turning raw metals into finished products. They analyze and improve methods for extracting, refining, alloying, and treating metals to ensure efficiency, quality, and safety. Additionally, they may troubleshoot production issues, conduct experiments, and implement new technologies to enhance production outcomes. Process Metallurgists often work closely with engineers, production teams, and quality control specialists in industries like mining, manufacturing, and materials engineering.

What is the difference between Process Metallurgist vs Metallurgical Engineer?

AspectProcess MetallurgistMetallurgical Engineer
CredentialsBachelor's degree in Metallurgy, Materials Science, or related fieldBachelor's or Master's in Metallurgy, Materials Science, or Chemical Engineering
Work EnvironmentIndustrial plants, mining operations, metal production facilitiesResearch labs, manufacturing plants, design offices
Industry UsageFocuses on process optimization, production, and quality controlDesigns processes, develops new materials, and improves metallurgical methods

While both roles involve metallurgy and work within similar industries, a Process Metallurgist primarily focuses on optimizing existing production processes and ensuring quality in manufacturing environments. In contrast, a Metallurgical Engineer often works on designing new processes and developing advanced materials. Both roles require relevant degrees and share industry settings, but their core responsibilities differ in scope and focus.

More about Process Metallurgist jobs
What states have the most Process Metallurgist jobs? States with the most job openings for Process Metallurgist jobs include:
What job categories do people searching Process Metallurgist jobs look for? The top searched job categories for Process Metallurgist jobs are:
Process Metallurgist jobs near you
Metallurgist

Metallurgist

Channellock, Inc

Meadville, PA • On-site

$73.60K - $90.40K/yr

Other

Posted 14 days ago

Job description

Description


Responsible for ensuring the integrity and performance of metal materials through established metallurgical practices. This role develops, implements, and maintains metallurgical procedures and standards necessary to support and ensure high-quality manufacturing outcomes and regulatory compliance.


Essential Functions:

  • Conduct metallurgical sampling and analysis of incoming steel shipments to verify microstructure cleanliness and conformance to specified mechanical properties. 
  • Sample and test products subjected to internal manufacturing and heat- treating operations for structure and analysis: Forging, Heat Treating, and Machining.
  • Develop, establish, and maintain heat-treating procedures across all product lines.
  • Execute failure analyses on field returns and evaluate competitors' products for benchmarking.
  • Monitor heat-treating operations and related procedures to ensure consistent product integrity and adherence to metallurgical standards.
  • Drive metallurgical-related continuous improvement initiatives focused on yield, throughput, and waste reduction and identify opportunities to optimize heat-treat cycles, reduce distortion, improve hardness consistency, or eliminate scrap.
  • Support Quality Assurance initiatives by contributing metallurgical expertise to root cause analysis and the development of preventive and corrective actions across manufacturing processes
  • Maintain current certifications for hazardous material requirements associated with consumer products produced by Channellock such as Prop65, REACH and RoHS.
  • Evaluate products performance through metallurgical and functional analysis, including: Functional Specification, Strength, Wear, Structure, Competitors' products, and Failure Analysis from field returns
  • Advise and provide metallurgical guidance to New Product Development and Process Improvement committees, including recommendations regarding design criteria, material selection, and heat-treating requirements. Lead or contribute to structured root-cause analyses for material or heat-treat-related defects.
  • Conduct competitive product evaluations to benchmark metallurgical characteristics and performance. 
  • Identify and assess emerging technologies or metallurgical processes that may enhance product quality, manufacturing efficiency, or throughput.
  • Compile and interpret metallurgical test data; prepare technical reports summarizing findings, trends, and recommendations.
  • Maintain accurate records of testing, sampling, and analysis to support traceability and quality audits.
  • Maintain ISO documentation as it pertains to heat treating and material testing and maintain standard operating procedures (SOPs) for metallurgical testing equipment.
  • Represent Channellock's interests through committee and membership in such groups as ASME, HTI, MTI.


Requirements

  • Metallurgical Degree and minimum 5 years' experience with ferrous metals. 
  • Laser Heat Treating experience with minimum 2 years' experience. 
  • Assist in the specification, purchase and installation of various types of Heat Treating and metal processing equipment. 
  • Familiarity with metallurgical analysis tools such as optical microscopy, hardness testing, SEM, or spectroscopy.
  • Knowledge of ISO quality systems and regulatory standards including Prop 65, REACH, and RoHS.
  • Ability to interpret engineering drawings, material specifications, and heat-treating standards.
  • Ability to work with all levels of management in resolving production problems. 

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