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Process Development Jobs in Pennsylvania (NOW HIRING)

Director, AI & Process Solutions

Philadelphia, PA · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

This director-level role supports all MS business units and functional groups by leading the development and deployment of AI, digital engineering solutions, and intelligent process systems that ...

New

Staff Scientist R&D Process Technology

Hershey, PA

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Reporting to the Sr. Manager, Process Technology R&D , the Staff Engineer, Process Technology R&D provides technical leadership for complex process development programs within The Hershey Company ...

Senior Process Engineer

Allentown, PA · On-site

$102K - $132K/yr

Lead process development, optimization, scale-up , and commercialization projects. * Improve manufacturing throughput, quality, safety, and cost across chemical operations. * Drive process validation ...

Occasional (0-10%) Position Summary This position is part of the Technology team responsible for Client technology development, process development, and assisting in transferring developed process to ...

The person should have hands-on experience with process development and be well versed in mechanical engineering or materials science as well as with automated equipment in a high-volume ...

Principal Process Engineer

Allentown, PA · On-site

$125K - $232K/yr

The person should have hands-on experience with process development and be well versed in mechanical engineering or materials science as well as with automated equipment in a high-volume ...

In this position you will be responsible for process development and improvement, and quality cost control. You will have daily interaction with production workers, operations supervision, and other ...

In this position you will be responsible for process development and improvement, and quality cost control. You will have daily interaction with production workers, operations supervision, and other ...

In this position you will be responsible for process development and improvement, and quality cost control. You will have daily interaction with production workers, operations supervision, and other ...

Senior Process Engineer

Collegeville, PA · On-site

$103K - $133K/yr

Job Title Senior Process Engineer Location(s) GSK (Collegeville) - Customer Site PA We are seeking ... Platform development workstreams to assess, develop and implement new manufacturing platforms.

Senior Process Engineer

Collegeville, PA

$103K - $133K/yr

Job Title Senior Process Engineer Location(s) GSK (Collegeville) - Customer Site PA We are seeking ... Platform development workstreams to assess, develop and implement new manufacturing platforms.

Showing results 21-40

Process Development information

See Pennsylvania salary details

$19

$33

$49

How much do process development jobs pay per hour?

As of Aug 12, 2026, the average hourly pay for process development in Pennsylvania is $33.76, according to ZipRecruiter salary data. Most workers in this role earn between $27.69 and $41.44 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a process development professional, and why are they important?

To thrive in Process Development, you need a strong background in engineering, chemistry, or a related scientific field, often with a bachelor's or advanced degree. Familiarity with process simulation software, statistical analysis tools, and industry-specific quality standards or certifications like Six Sigma is typically required. Analytical thinking, problem-solving abilities, and effective cross-functional communication are crucial soft skills for success in this role. These skills and qualifications are vital for designing efficient, scalable processes that improve productivity and ensure product quality.

What is the difference between Process Development vs Process Engineering?

AspectProcess DevelopmentProcess Engineering
FocusDesigning and optimizing new processes for products or manufacturingImplementing, maintaining, and improving existing processes
Work StageEarly-stage process creation and testingScaling up, troubleshooting, and sustaining processes
Skills & CertificationsChemical/biochemical engineering, lab skills, process modelingProcess optimization, quality control, engineering principles

Process Development primarily focuses on creating and refining new processes, while Process Engineering emphasizes implementing and maintaining those processes in production. Both roles require similar technical backgrounds but differ in their stage of involvement within the product lifecycle.

What is process development?

Process development is the systematic approach of designing, optimizing, and scaling up manufacturing or business processes to improve efficiency, quality, and cost-effectiveness. It typically involves taking a concept or product from the laboratory or pilot stage to full-scale production, ensuring that the process is robust, reproducible, and compliant with industry standards. Professionals in process development work closely with research, engineering, and production teams to identify improvements and troubleshoot issues during scale-up.

What are the main challenges faced by professionals in process development, and how are they typically addressed?

Professionals in Process Development often encounter challenges such as scaling laboratory processes to full production, troubleshooting unexpected technical issues, and ensuring process consistency while meeting regulatory requirements. These challenges are typically addressed by collaborating closely with cross-functional teams—including R&D, Quality Assurance, and Manufacturing—to share expertise and implement robust validation protocols. Continuous learning, strong project management skills, and adaptability are important for overcoming these hurdles and ensuring successful process implementation.
What are the most commonly searched types of Process Development jobs in Pennsylvania? The most popular types of Process Development jobs in Pennsylvania are:
What job categories do people searching Process Development jobs in Pennsylvania look for? The top searched job categories for Process Development jobs in Pennsylvania are:
What cities in Pennsylvania are hiring for Process Development jobs? Cities in Pennsylvania with the most Process Development job openings:
Infographic showing various Process Development job openings in Pennsylvania as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 19% Part Time, 2% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $70,229 per year, or $33.8 per hour.

Development Chemist (at Gelest Inc.)

Mitsubishi Chemical Corporation

Morrisville, PA • On-site

$27 - $35/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 15 days ago


Mitsubishi Chemical rating

8.6

Company rating: 8.6 out of 10

Based on 25 frontline employees who took The Breakroom Quiz

16th of 100 rated chemical manufacturers


Job description

Company:
Gelest Inc.
Job Description:
Gelest, Inc., part of the Mitsubishi Chemical Group, is hiring a Development Chemist to join our team in Morrisville, PA. This role offers the opportunity to contribute to our mission of delivering innovative specialty chemical solutions to customers worldwide.
The Development Chemist will play a key role in designing, developing, and optimizing chemical processes for specialty chemical products. This hands-on role involves synthetic organic chemistry, process development from lab to pilot scale, and data acquisition and analysis to ensure safe, reliable, and cost-effective manufacturing. The Development Chemist will collaborate closely with Product Development, Engineering, Production, and Quality teams to translate laboratory discoveries into scalable processes that meet business and regulatory requirements.
PRINCIPAL ACCOUNTABILITIES:
  • Design and perform laboratory experiments involving synthetic organic reactions, route evaluation, optimization, and troubleshooting.
  • Generate and analyze process data to identify improvement opportunities.
  • Scale laboratory processes to pilot and full production, ensuring robust transfer of technology and clear documentation.
  • Utilize analytical techniques (GC, NMR, FTIR, MS) to characterize materials, monitor reactions, and assess process performance.
  • Document experiments, observations, and recommended improvements in lab notebooks and technical reports.
  • Support process hazard assessments, safety reviews, and compliance with environmental, health, and safety regulations.
  • Maintain awareness of industry developments, new technologies, and specialty chemical manufacturing best practices.
  • Perform other duties as assigned.

KNOWLEDGE/ EXPERIENCE/SKILLS:
To perform the job successfully, an individual should demonstrate the following competencies:
  • Bachelor's degree in Chemistry, Chemical Engineering, or a related field. Master's degree preferred.
  • 1-3+ years of experience in specialty chemical synthesis, chemical process development, or scale-up preferred.
  • Hands-on experience with laboratory techniques and equipment preferred.
  • Background in synthetic organic chemistry, including multi-step synthesis and reaction mechanism understanding is preferred.
  • Experience with process development, including reaction kinetics, heat, and mass transfer, mixing, and scale-up considerations is preferred.
  • Hands-on experience with analytical instrumentation (GC, NMR, FTIR, MS) is preferred.
  • Excellent written and verbal communication, including technical reporting.
  • Commitment to maintaining a safe and compliant work environment.
  • Must be able to wear required PPE (safety shoes, glasses, gloves, hard hat; respirators as needed).
  • Must be able to climb ladders and stairs to collect samples and observe processes.
  • Must be able to lift up to 50 pounds and operate a forklift.
  • Must be able to work 2nd shift: Four (4) 10-hour shifts, Monday-Thursday, 12:30 PM - 11:00 PM

Supplemental Company Information:
Gelest, located in Morrisville, PA-conveniently accessible from Interstate 95, Route 1, and the PA/NJ Turnpikes-offers a rewarding career with competitive pay and a comprehensive benefits package, including:
  • Generous paid time off
  • Medical, Dental, Vision, and optional supplemental plans for employees and their families
  • 401(k) with a competitive company match
  • Company-paid Life Insurance, AD&D, Short-Term Disability, and Long-Term Disability
  • Eligibility for an annual performance bonus
  • Company-provided uniforms, work boots, and PPE

The salary range for this position is $27.00 (entry level) - $35.00 per hour. Factors such as scope and responsibilities of the position, candidate's work experience, education/training, job-related skills, internal peer equity, as well as market and business considerations may influence base pay offered. This salary will be subject to a geographic adjustment (according to a specific city and state), if an authorization is granted to work outside of the location listed in this posting.

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