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Process Development Jobs in Pennsylvania (NOW HIRING)

Senior Process Engineer

Yocumtown, PA · On-site

$99K - $129K/yr

Complete process development deliverables including PFMEA's, Process Qualification Plan, Control Plans, Workmanship standards and DOE's related to process development. * Development of tool and ...

Sr. Plastic Process Engineer

Leola, PA · On-site

$106K - $137K/yr

Lead thermoforming process development and scale-up * Improve cycle time, yield, scrap, and reliability * Support new product launches and process validation * Partner with tooling, operations, and ...

We are part of the Process R&D organization, which enables modality-agnostic DS/DP process development and clinical manufacturing for our company's pipeline. Our vaccines upstream process development ...

Sr. Process Engineer

Huntingdon, PA · On-site

$110K - $140K/yr

Support new product development, material trials, and product innovation efforts. * Prepare technical reports, process documentation, and partner with cross-functional teams to support operational ...

Sr. Process Engineer

Huntingdon, PA · On-site

$110K - $140K/yr

Support new product development, material trials, and product innovation efforts. * Prepare technical reports, process documentation, and partner with cross-functional teams to support operational ...

Sr. Process Engineer

Huntingdon, PA · On-site

$110K - $140K/yr

Support new product development, material trials, and product innovation efforts. * Prepare technical reports, process documentation, and partner with cross-functional teams to support operational ...

Sr. Process Engineer

Huntingdon, PA · On-site

$110K - $140K/yr

Support new product development, material trials, and product innovation efforts. * Prepare technical reports, process documentation, and partner with cross-functional teams to support operational ...

Sr. Process Engineer

Huntingdon, PA · On-site

$110K - $140K/yr

Support new product development, material trials, and product innovation efforts. * Prepare technical reports, process documentation, and partner with cross-functional teams to support operational ...

Sr. Process Engineer

Huntingdon, PA · On-site

$110K - $140K/yr

Support new product development, material trials, and product innovation efforts. * Prepare technical reports, process documentation, and partner with cross-functional teams to support operational ...

Lead product and process development projects with high levels of autonomy which provide innovative new products and processes in support of BFY Innovation. These areas include formulation ...

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Process Development information

See Pennsylvania salary details

$19

$33

$49

How much do process development jobs pay per hour?

As of Jun 29, 2026, the average hourly pay for process development in Pennsylvania is $33.76, according to ZipRecruiter salary data. Most workers in this role earn between $27.69 and $41.44 per hour, depending on experience, location, and employer.

What jobs will no longer exist in 2030?

Process Development roles are expected to evolve significantly by 2030 due to automation, AI, and advanced manufacturing technologies. Jobs involving routine manual tasks or repetitive processes may decline as these tasks become automated, but roles requiring complex problem-solving and technical expertise will continue to grow. Staying current with digital tools and automation skills is essential for future job security in this field.

What jobs pay $10,000 a month without a degree?

In process development roles, high-paying positions often require specialized skills, experience, or certifications rather than formal degrees. Jobs such as process engineer, manufacturing manager, or quality assurance director can reach or exceed $10,000 per month, especially in industries like pharmaceuticals, aerospace, or technology, where technical expertise and project management are valued. These roles typically demand hands-on experience, problem-solving skills, and knowledge of industry-specific tools and processes.

What jobs in the US pay 300,000 a year?

In process development, senior roles such as Director or Vice President often have salaries reaching or exceeding $300,000 annually, especially with experience, advanced degrees, and leadership responsibilities. High-level positions in biotech, pharmaceuticals, or manufacturing companies may also offer compensation in this range, often including bonuses and stock options.

What are the key skills and qualifications needed to thrive as a Process Development professional, and why are they important?

To thrive in Process Development, you need a strong background in engineering, chemistry, or a related scientific field, often with a bachelor's or advanced degree. Familiarity with process simulation software, statistical analysis tools, and industry-specific quality standards or certifications like Six Sigma is typically required. Analytical thinking, problem-solving abilities, and effective cross-functional communication are crucial soft skills for success in this role. These skills and qualifications are vital for designing efficient, scalable processes that improve productivity and ensure product quality.

What does process development do?

Process development involves designing, testing, and optimizing manufacturing or operational procedures to improve efficiency, quality, and consistency. Professionals in this field analyze workflows, implement new methods, and often use tools like statistical analysis and process mapping to achieve scalable solutions.

What is the difference between Process Development vs Process Engineering?

AspectProcess DevelopmentProcess Engineering
FocusDesigning and optimizing new processes for products or manufacturingImplementing, maintaining, and improving existing processes
Work StageEarly-stage process creation and testingScaling up, troubleshooting, and sustaining processes
Skills & CertificationsChemical/biochemical engineering, lab skills, process modelingProcess optimization, quality control, engineering principles

Process Development primarily focuses on creating and refining new processes, while Process Engineering emphasizes implementing and maintaining those processes in production. Both roles require similar technical backgrounds but differ in their stage of involvement within the product lifecycle.

What is process development?

Process development is the systematic approach of designing, optimizing, and scaling up manufacturing or business processes to improve efficiency, quality, and cost-effectiveness. It typically involves taking a concept or product from the laboratory or pilot stage to full-scale production, ensuring that the process is robust, reproducible, and compliant with industry standards. Professionals in process development work closely with research, engineering, and production teams to identify improvements and troubleshoot issues during scale-up.

What are the main challenges faced by professionals in Process Development, and how are they typically addressed?

Professionals in Process Development often encounter challenges such as scaling laboratory processes to full production, troubleshooting unexpected technical issues, and ensuring process consistency while meeting regulatory requirements. These challenges are typically addressed by collaborating closely with cross-functional teams—including R&D, Quality Assurance, and Manufacturing—to share expertise and implement robust validation protocols. Continuous learning, strong project management skills, and adaptability are important for overcoming these hurdles and ensuring successful process implementation.
What are the most commonly searched types of Process Development jobs in Pennsylvania? The most popular types of Process Development jobs in Pennsylvania are:
What cities in Pennsylvania are hiring for Process Development jobs? Cities in Pennsylvania with the most Process Development job openings:
Infographic showing various Process Development job openings in Pennsylvania as of June 2026, with employment types broken down into 79% Full Time, 19% Part Time, and 2% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $70,229 per year, or $33.8 per hour.
Director, Discovery Process Chemistry

Director, Discovery Process Chemistry

Merck & Co., Inc.

West Point, PA • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 17 days ago


Merck rating

7.8

Company rating: 7.8 out of 10

Based on 50 frontline employees who took The Breakroom Quiz

43rd of 73 rated pharmaceutical


Job description

Job Description
Director, Discovery Process Chemistry, West Point, PA
Job Description
Throughout the drug discovery lifecycle, sustained investment in innovative chemistry can inspire design and enable the synthesis of the best molecules. In this context, the Discovery Process Chemistry (DPC) group works in partnership with Discovery teams to advance programs into uncharted chemical space and subsequently transition lead compounds into development.
We are seeking a highly motivated individual to function as the Director of the West Point Discovery Process Chemistry team. The successful candidate is responsible for managing a portfolio of preclinical projects and a team of discovery process chemists at our West Point site. This role will be part of the Discovery Process Chemistry leadership team and contribute to key scientific, strategic, and business decisions facing the function.
Key Responsibilities
The Director reports to the Executive Director, Head of Discovery Process Chemistry, Small Molecule Process Research & Development (SM PR&D) in the Development Sciences and Clinical Supply (DSCS) organization of our company's Research Laboratories. This role has direct supervisory responsibility of approximately 7-10 scientists who work closely within multidisciplinary teams comprised of discovery and development scientists. The incumbent will be responsible for the recruiting, appraisal, and development of personnel under their supervision. The Director selects, trains, and effectively recommends transfers, merit increases, promotions, and closures of personnel under their direction within the framework of Company policy.
Critical tasks involve oversight of new route design, synthetic methodology development, and support of API campaigns for discovery and preclinical efforts; transferring appropriate technical information to support the preparation of API across internal sites and in collaboration with external partners. Proactive resourcing planning, risk assessment strategies, drug substance supply/demand, and budget management will be necessary. Ensuring the successful and rapid transition of compounds from discovery research into development by closely interacting with discovery and preclinical colleagues is a core component of the role. The Director will also be a member of the core-team for a discovery review committee responsible for oversight of the discovery portfolio in a therapeutic area, including influence in approval of potential candidates for preclinical development.
The Director establishes, recommends, and maintains external contacts for West Point DPC, where interaction with the local academic community is an expectation of the role.
Qualifications
  • Ph.D. in Chemistry or related biopharmaceutical science, plus five (5) or more years' experience in drug discovery and/or early drug development within the industry.

Required Skills and Experience:
  • Demonstrated ability in leading cross-functional groups
  • Track record and commitment to employee development/retention
  • Excellent interpersonal, communication, and collaboration skills
  • An understanding of the interplay between medicinal chemistry SAR, molecule physical properties, and preclinical safety assessment workflows will be critical
  • Subject matter expertise in Discovery Process Chemistry, Process Chemistry, or Medicinal Chemistry, especially regarding early clinical development is expected
  • Strength in delivering results on firm deadlines
  • Demonstrated ability in selection and prioritization of a portfolio of projects
  • Internationally recognized in pharmaceutical development area with a track record of peer-reviewed publications and external research presentations

Required Skills:
Bioanalytical Analysis, Catalysis (Inactive), Chemical Biology, Creativity, Cross-Cultural Awareness, Data Analysis, Medicinal Chemistry, Mentoring Staff, People Leadership, Peptide Chemistry, Process Chemistry, Professional Networking, Project Leadership, Strategic Thinking, Synthetic Chemistry
Preferred Skills:
Current Employees apply HERE
Current Contingent Workers apply HERE
US and Puerto Rico Residents Only:
Our company is committed to inclusion, ensuring that candidates can engage in a hiring process that exhibits their true capabilities. Please click here if you need an accommodation during the application or hiring process.
As an Equal Employment Opportunity Employer, we provide equal opportunities to all employees and applicants for employment and prohibit discrimination on the basis of race, color, age, religion, sex, sexual orientation, gender identity, national origin, protected veteran status, disability status, or other applicable legally protected characteristics. As a federal contractor, we comply with all affirmative action requirements for protected veterans and individuals with disabilities. For more information about personal rights under the U.S. Equal Opportunity Employment laws, visit:
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We are proud to be a company that embraces the value of bringing together, talented, and committed people with diverse experiences, perspectives, skills and backgrounds. The fastest way to breakthrough innovation is when people with diverse ideas, broad experiences, backgrounds, and skills come together in an inclusive environment. We encourage our colleagues to respectfully challenge one another's thinking and approach problems collectively.
Learn more about your rights, including under California, Colorado and other US State Acts
The salary range for this role is
$173,200.00 - $272,600.00
This is the lowest to highest salary we in good faith believe we would pay for this role at the time of this posting. An employee's position within the salary range will be based on several factors including, but not limited to relevant education, qualifications, certifications, experience, skills, geographic location, government requirements, and business or organizational needs.
The successful candidate will be eligible for annual bonus and long-term incentive, if applicable.
We offer a comprehensive package of benefits. Available benefits include medical, dental, vision healthcare and other insurance benefits (for employee and family), retirement benefits, including 401(k), paid holidays, vacation, and compassionate and sick days. More information about benefits is available at https://jobs.merck.com/us/en/compensation-and-benefits.
You can apply for this role through https://jobs.merck.com/us/en (or via the Workday Jobs Hub if you are a current employee). The application deadline for this position is stated on this posting.
San Francisco Residents Only: We will consider qualified applicants with arrest and conviction records for employment in compliance with the San Francisco Fair Chance Ordinance
Los Angeles Residents Only: We will consider for employment all qualified applicants, including those with criminal histories, in a manner consistent with the requirements of applicable state and local laws, including the City of Los Angeles' Fair Chance Initiative for Hiring Ordinance
Search Firm Representatives Please Read Carefully
Merck & Co., Inc., Rahway, NJ, USA, also known as Merck Sharp & Dohme LLC, Rahway, NJ, USA, does not accept unsolicited assistance from search firms for employment opportunities. All CVs / resumes submitted by search firms to any employee at our company without a valid written search agreement in place for this position will be deemed the sole property of our company. No fee will be paid in the event a candidate is hired by our company as a result of an agency referral where no pre-existing agreement is in place. Where agency agreements are in place, introductions are position specific. Please, no phone calls or emails.
Employee Status:
Regular
Relocation:
VISA Sponsorship:
Travel Requirements:
Flexible Work Arrangements:
Not Applicable
Shift:
Valid Driving License:
Hazardous Material(s):
Job Posting End Date:
06/27/2026
*A job posting is effective until 11:59:59PM on the day BEFORE the listed job posting end date. Please ensure you apply to a job posting no later than the day BEFORE the job posting end date.

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