Salary:
Manufacturing Process Engineer
Location: Bowling Green, OH, Perrysburg, OH
Position Summary
The Manufacturing Process Engineer is responsible for driving stability, yield improvement, and operational excellence in a high-volume, 24/7 manufacturing environment. This role leads process development, continuous improvement, and manufacturing support, with strong focus on grit blasting, surface preparation, and automated coating systems.
This is a full-time, salaried exempt position supporting 24/7 continuous operations.
Key Responsibilities
- Design, develop, implement, and optimize manufacturing to improve safety, quality, throughput, and cost
Support and improve grit blasting and surface preparation processes to ensure capability and product quality
Provide hands-on technical support for grit blast systems (suction and pressure) - Support and optimize automated coating processes, ensuring compliance with AIAG CQI-12 standards
- Lead APQP / NPI activities, including product launches, trials, and change management
Drive yield improvement, scrap reduction, OEE improvement, and cycle time reduction - Lead continuous improvement initiatives using Lean, Six Sigma, Kaizen, and standard work
Own and execute 8D problem solving for process, quality, and customer issues
Develop, validate, and maintain PFMEA, Control Plans, and SPC processes - Troubleshoot process variation, equipment downtime, and product defects
Analyze production data to identify trends and implement corrective actions - Partner with operations, maintenance, and quality teams to ensure process stability and repeatability
Support preventive and predictive maintenance initiatives to maximize uptime - Develop and maintain work instructions, SOPs, process documentation, and inspection criteria
Participate in MRB, including disposition of nonconforming material and corrective actions - Ensure compliance with customer requirements, engineering specifications, and quality standards
Track, report, and communicate key manufacturing metrics OEE, Uptime, Availability, Cycle Time , FPY - Promote and maintain a safe and organized work environment
Perform other duties as assigned by the Manager
Core Competencies
- Proven go-getter mindset with ability to drive results
Experience working with global teams and suppliers
Strong customer focus and communication skills - Strong ownership, urgency, and accountability
Data-driven and objective evidence-based problem solving approach
Ability to support 24/7 manufacturing operations
Required Qualifications
- Bachelors / Masters degree in engineering (Mechanical, Industrial, Manufacturing)
3 to 5 years of automotive manufacturing experience in grit blasting and automated coating processes
Experience in NPI / process development and customer-facing roles - Proven ability in:
- Process optimization, yield improvement, and defect reduction
- 8D problem solving and root cause analysis
- PFMEA, Control Plans, and SPC
- Hands-on experience with Lean Manufacturing and Six Sigma
- Knowledge of automation systems, controls, and manufacturing equipment
- Proficiency in SAP, Minitab, JMP and Microsoft Office
- Strong analytical, communication, and execution skills
- Experience supporting IATF 16949, ISO 9001, or similar systems
- Exposure to PLC-controlled equipment and predictive maintenance